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2012 Powertrain Product Portfolio

Select below to explore the many engines and transmissions that we offer.

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the L9H quiet and smooth.

The L9H 6.2L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The L9H's cylinder heads feature rectangular intake ports that support exceptional airflow. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft phasing


The 6.2L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel, composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer greenhouse gases during the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

High-flow Intake Manifold with Acoustic Shell


The L9H's intake manifold ports are designed to match cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 6.2L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The L9H has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 6.2L V-8 VVT (L9H) is one of the most technically advanced truck engines in the segment, with features that include variable valve timing and E85 flex-fuel capability. The L9H's balance of performance and efficiency is great airflow throughout. Intake flow was improved by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow.

The 6.2L is the most powerful of GM's Vortec V-8s. It delivers exceptional refinement to go with brute strength, and advanced technologies such as cam-in-block variable valve timing. It was also developed for quieter operation, with virtually every system or component reviewed in an effort to reduce noise, vibration and harshness. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162cc (376 ci)
Engine Orientation: L=Longitudinal, T=Transverse L
Compression ratio: 10.4:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92mm
Bore Center (mm) 111.76
Bore Area: ( cm2 ) ( total engine bore area ) 669.82
Fuel system: Sequential fuel injection
Fuel Type: Applications:
Premium recommended, not required and E85 Flex Fuel All listed models
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Applications: Horsepower: hp ( kw )
GMC Sierra 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
GMC Sierra SLE 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
GMC Sierra SLT 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
Chevrolet Silverado, LT, LTZ 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
Applications: Torque: lb-ft ( Nm )
GMC Sierra 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
GMC Sierra SLE 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
GMC Sierra SLT 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
Chevrolet Silverado, LT, LTZ 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: E85 Flex Fuel
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Variable Valve Timing ( VVT )
Chevrolet Silverado LT/LTZ Transmission
MYC-6L80
GMC Sierra SLE Transmission
MYC-6L80

Cylinder Block and Rotating Assembly


The L20 4.8L provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the L20 quiet and smooth. To further reduce wear, the pistons are coated with a polymer material that limits bore scuffing, or abrasion of the cylinder wall over time from the piston's up-down motion. The polymer coating also dampens noise generated by the piston's movement. The result for the customer is less engine wear, improved durability and quieter operation.

High-Flow Cylinder Heads and Valvetrain


The 4.8L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. The high-performance cylinder heads support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced alternative fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer greenhouse gases in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

58X Ignition System


The L20 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 


 


Vortec 4.8L V-8 (L20)

Vortec 4.8L V-8 (L20)

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Overview

The Vortec 4.8L V-8 (L20) is the entry-level V-8 engine. One of the enablers of the 4.8L's balance of performance and efficiency is great airflow throughout. The 4.8L is powerful and delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 4.8L Gen IV V-8 Small Block
Displacement: 4807cc (293 ci)
Engine Orientation Longitudinal
Compression ratio: 8.8:1
Valve configuration: Overhead valves (2 valves per cylinder)
Valves per cylinder 2
Assembly site: Romulus, MI
St Catherines, Ontario
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 96.01 x 83mm
Fuel system: Sequential fuel injection
Fuel type: Applications:
Regular unleaded Chevrolet Express ( Cutaway ) , GMC Savana ( Cutaway )
Regular unleaded and E85 Flex Fuel Chevrolet Silverado, Express ( Passenger, Cargo )
Regular unleaded and E85 Flex Fuel GMC Sierra, Savana ( Passenger, Cargo )
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Bore Center (mm) 111.76
Engine Mass TBD
Applications: Horsepower: hp ( kW )
Chevrolet Express > 10,000 lbs 260 hp ( 194 kW ) @ 4600 rpm SAE CERTIFIED
Chevrolet Express < = 10,000 lbs 280 hp ( 209 kW ) @ 5200 rpm SAE CERTIFIED
Chevrolet Silverado 302 hp ( 225 kW ) @ 5600 rpm SAE CERTIFIED
GMC Sierra 302 hp ( 225 kW ) @ 5600 rpm SAE CERTIFIED
GMC Savana > 10,000 lbs 260 hp ( 194 kW ) @ 4600 rpm SAE CERTIFIED
GMC Savana < = 10,000 lbs 280 hp ( 209 kW ) @ 5200 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevrolet Express > 10,000 lbs 295 lb-ft ( 400 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Express < = 10,000 lbs 295 lb-ft ( 400 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Silverado 305 lb-ft ( 414 Nm ) @ 4600 rpm SAE CERTIFIED
GMC Sierra 305 lb-ft ( 414 Nm ) @ 4600 rpm SAE CERTIFIED
GMC Savana > 10,000 lbs 295 lb-ft ( 400 Nm ) @ 4600 rpm SAE CERTIFIED
GMC Savana < = 10,000 lbs 295 lb-ft ( 400 Nm ) @ 4600 rpm SAE CERTIFIED
MATERIALS  
Block: Cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Electronic throttle control
E85 Flex Fuel
Variable Valve Timing ( VVT )
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Express Transmission
MYD-6L90
Chevrolet Silverado
M30-4L60E
GMC Savana Transmission
MYD-6L90
GMC Sierra
M30-4L60E

Cylinder Block


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain.

High-Flow Cylinder Heads and Valvetrain


The L77's cylinder heads feature rectangular intake ports that support exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

High-Flow Intake Manifold with Acoustic Shell


The L77's intake manifold ports are designed to match the cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional "skull cap" acoustic shell to reduce radiated engine noise.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

Active Fuel Management


AFM temporarily deactivates four of the L77's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. AFM is managed by the engine control module (ECM). When conditions are optimal, it automatically shuts down every second cylinder, according to firing order, during light-load operation. As a result, AFM delivers better fuel economy and lower operating costs.

58X Ignition System


The L77 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The L77 6.0L V-8 offers Active Fuel Management (AFM) cylinder deactivation technology and FlexFuel capability, allowing it to run on E85 ethanol. Active Fuel Management allows the engine to operate on only four cylinders during certain light-load driving conditions, saving the fuel normally used to drive all eight cylinders. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also optimizes emissions performance.

Type: 6.0L Gen IV V-8 Small Block
Displacement: 5967 cc (364 ci)
Compression ratio: 10.4:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: Silao
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 101.6 x 92 mm
Fuel system: Sequential fuel injection ( SFI )
Fuel type: Premium fuel recommended, not required. E85 capable
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Engine Orientation Longitudinal
Valves per cylinder 2
Bore Center (mm) 111.76
Engine Mass ( kg/lbs ) 183 / 403
Applications: Horsepower: hp ( kw )
Chevrolet Caprice PPV 355 hp ( 265 kW ) @ 5300 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevrolet Caprice PPV 384 lb-ft ( 521 Nm ) @ 4400 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Extended life spark plugs
Extended life coolant
Active Fuel Management
Oil Life Monitor System
Oil Level Sensor
Electronic throttle control
Extended life accessory drive belt
Chevrolet Caprice PPV Transmission
MYC-6L80

Gen IV Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the L94 quiet and smooth.

The L94 6.2L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The L94's cylinder heads feature rectangular intake ports that support exceptional airflow. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 6.2L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel, composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable, and produces fewer greenhouse gases during the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Active Fuel Management


GM's Active Fuel Management technology increases fuel economy approximately 6 percent under the federal government's required testing procedure and potentially more in certain real-world driving conditions. AFM temporarily deactivates four of the L94's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. The transition takes less than 20 milliseconds, and is virtually indiscernible to most drivers.

High-flow Intake Manifold with Acoustic Shell


The L94's intake manifold ports are designed to match cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional "skull cap" acoustic shell to reduce radiated engine noise.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 6.2L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The L94 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 6.2L V-8 VVT (L94) is one of the most technically advanced truck engines in the segment, with features that include variable valve timing, Active Fuel Management cylinder-deactivating technology and E85 flex-fuel capability. The 6.2L is the most powerful of GM's Vortec V-8s. It delivers exceptional refinement to go with brute strength, and advanced technologies such as cam-in-block variable valve timing. It was also developed for quieter operation, with virtually every system or component reviewed in an effort to reduce noise, vibration and harshness. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162cc (376 ci)
Engine Orientation: L=Longitudinal, T=Transverse L
Compression ratio: 10.4:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92mm
Bore Center (mm) 111.76
Bore Area: ( cm2 ) ( total engine bore area ) 669.82
Fuel system: Sequential fuel injection
Fuel Type: Applications:
Regular unleaded and E85 Flex Fuel All listed models
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
aPositive crankcase ventilation
Applications: Horsepower: hp ( kw )
Cadillac Escalade 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
Cadillac Escalade ESV 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
Cadillac Escalade EXT 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
GMC Yukon Denali 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
GMC Yukon XL Denali 403 hp ( 301 kW ) @ 5700 rpm SAE CERTIFIED
Applications: Torque: lb-ft ( Nm )
Cadillac Escalade 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
Cadillac Escalade ESV 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
Cadillac Escalade EXT 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
GMC Yukon Denali 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
GMC Yukon XL Denali 417 lb-ft ( 565 Nm ) @ 4300 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: E85 Flex Fuel
Active Fuel Management ( AFM )
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Variable Valve Timing ( VVT )
Cadillac Escalade Transmission
MYC-6L80
Cadillac Escalade EXT/ESV
MYC-6L80
GMC Yukon Denali Transmission
MYC-6L80
GMC Yukon XL Denali
MYC-6L80

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the L96 quiet and smooth.

The L96 6.0L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 6.0L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They're derived from the high-performance cylinder heads that were used on the "C5" Chevrolet Corvette Z06 and support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 6.0L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer emissions in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 6.0L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The L96 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 


 


Vortec 6.0L V-8 VVT (L96)

Vortec 6.0L V-8 VVT (L96)

Click image to enlarge

View More

Overview

The Vortec 6.0L V-8 (L96) is a heavy-duty workhorse engine. Variable valve timing helps the 6.0L (L96) optimize performance, efficiency and emissions. The 6.0L's balance of performance and efficiency is great airflow throughout. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also optimizes emissions performance.

The 6.0L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Description: 6.0L Gen IV V-8 Small Block
Type: V-8
Displacement: 5967cc (364 ci)
Engine Orientation Longitudinal
Compression ratio: 9.7:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
St. Catharines, On
Silao, MX
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 101.6 x 92 mm
Bore Center (mm) 111.76
Fuel system: Sequential fuel injection
Fuel type: Applications:
Regular unleaded Chevrolet Silverado HD, Chevrolet Suburban, GMC Sierra HD, GMC Yukon XL
Regular unleaded Chevrolet Express ( Cutaway ), GMC Savana ( Cutaway )
E85 Flex Fuel Chevrolet Express ( Passenger,Cargo ), GMC Savana ( Passenger,Cargo )
Applications: Horsepower: hp ( kW )
Chevrolet Silverado HD < 10,000 lbs 360 hp ( 268 kW ) @ 5400 rpm SAE CERTIFIED
GMC Sierra HD < 10,000 lbs 360 hp ( 268 kW ) @ 5400 rpm SAE CERTIFIED
Chevrolet Silverado HD > 10,000 lbs 322 hp ( 240 kW ) @ 4400 rpm SAE CERTIFIED
GMC Sierra HD > 10,000 lbs 322 hp ( 240 kW ) @ 4400 rpm SAE CERTIFIED
Chevrolet Suburban 352 hp ( 262 kW ) @ 5400 rpm SAE CERTIFIED
GMC Yukon XL 352 hp ( 262 kW ) @ 5400 rpm SAE CERTIFIED
Chevrolet Express 324 hp ( 241 kW ) @ 4800 rpm SAE CERTIFIED
GMC Savana 324 hp ( 241 kW ) @ 4800 rpm SAE CERTIFIED
Chevrolet Express Cutaway 324 hp ( 241 kW ) @ 4800 rpm SAE CERTIFIED
GMC Savana Cutaway 324 hp ( 241 kW ) @ 4800 rpm SAE CERTIFIED
Chevrolet GMC Cab Chassis 322 hp ( 240 kW ) @ 4400 rpm SAE CERTIFIED
Applications: Torque: lb-ft ( Nm )
Chevrolet Silverado HD < 10,000 lbs 380 lb-ft (515 Nm) @ 4200 rpm SAE CERTIFIED
GMC Sierra HD < 10,000 lbs 380 lb-ft (515 Nm) @ 4200 rpm SAE CERTIFIED
Chevrolet Silverado HD > 10,000 lbs 380 lb-ft (515 Nm) @ 4200 rpm SAE CERTIFIED
GMC Sierra HD > 10,000 lbs 380 lb-ft (515 Nm) @ 4200 rpm SAE CERTIFIED
Chevrolet Suburban 382 lb-ft (518 Nm) @ 4200 rpm SAE CERTIFIED
GMC Yukon XL 382 lb-ft (518 Nm) @ 4200 rpm SAE CERTIFIED
Chevrolet Express 373 lb-ft (506 Nm) @ 4400 rpm SAE CERTIFIED
GMC Savana 373 lb-ft (506 Nm) @ 4400 rpm SAE CERTIFIED
Chevrolet Express Cutaway 373 lb-ft (506 Nm) @ 4400 rpm SAE CERTIFIED
GMC Savana Cutaway 373 lb-ft (506 Nm) @ 4400 rpm SAE CERTIFIED
Chevrolet GMC Cab Chassis 380 lb-ft (515 Nm) @ 4200 rpm SAE CERTIFIED
   
Maximum Engine Speed: Silverado, Sierra, Suburban, Yukon XL = 6000 rpm Express, Savana = 5600 rpm
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
MATERIALS  
Block: Cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Electronic throttle control
E85 Flex Fuel
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Variable valve timing ( VVT )
Chevrolet Express Transmission
MYD-6L90
Chevrolet Silverado 2500HD / 3500HD
MYD-6L90
Chevrolet Suburban 2500
MYD-6L90
GMC Savana Transmission
MYD-6L90
GMC Sierra 2500HD / 3500HD
MYD-6L90
GMC Yukon XL 2500
MYD-6L90

Cylinder Block


The L99 6.2L's cylinder block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain.

High-Flow Cylinder Heads and Valvetrain


The L99's cylinder heads feature rectangular intake ports that support exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The L99's valvetrain interfaces with a camshaft phaser to provide 30 degrees of phasing authority. This means the engine delivers variable valve timing to optimize performance and efficiency.

High-flow Intake Manifold With Acoustic Shell


The L99's intake manifold ports are designed to match the cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional "skull cap" acoustic shell to reduce radiated engine noise.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

Active Fuel Management


AFM temporarily deactivates four of the L99's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. AFM is managed by the engine control module (ECM). When conditions are optimal, it automatically shuts down every second cylinder, according to firing order, during light-load operation. As a result, AFM delivers better fuel economy and lower operating costs.

58X Ignition System


The L99 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The L99 6.2L V-8 offers Active Fuel Management (AFM) cylinder deactivation technology and FlexFuel capability, allowing it to run on E85 ethanol. Active Fuel Management allows the engine to operate on only four cylinders during certain light-load driving conditions, saving the fuel normally used to drive all eight cylinders. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also optimizes emissions performance. The L99 also offers camshaft phasing.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162cc (376 ci)
Engine Orientation: L=Longitudinal, T=Transverse L
Compression ratio: 10.4:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: St Catharines, Ontario
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92 mm
Bore Center (mm) 111.76
Bore Area: ( cm2 ) ( total engine bore area ) 669.82
Fuel system: Sequential fuel injection
Fuel Type: Premium fuel recommended, not required
Maximum Engine Speed: 6200 RPM
Engine Redline: 6000 RPM
Engine Mass: TBD
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Applications: GMNA Horsepower: hp ( kw )
Chevrolet Camaro SS 400 hp ( 298 kW ) @ 5900 rpm SAE CERTIFIED
Applications: GMNA Torque: lb-ft ( Nm )
Chevrolet Camaro SS 410 lb-ft ( 556 Nm ) @ 4300 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Forged powder metal
Additional features: Variable Valve Timing ( VVT )
Active Fuel Management
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Camaro SS (with automatic transmission) Transmission
MYC-6L80

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the L96 quiet and smooth.

The L96 6.0L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 6.0L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They're derived from the high-performance cylinder heads that were used on the "C5" Chevrolet Corvette Z06 and support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 6.0L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer emissions in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 6.0L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The L96 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 6.0L V-8, LC8 is a dedicated CNG (compressed natural gas) version of the L96 engine. The 6.0L's balance of performance and efficiency is great airflow throughout. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also optimizes emissions performance.

The 6.0L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Description: 6.0L Gen IV V-8 Small Block
Type: V-8
Displacement: 5967cc (364 ci)
Engine Orientation Longitudinal
Compression ratio: 9.7:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: Romulus, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 101.6 x 92 mm
Bore Center (mm): 111.76
Fuel system: Sequential Fuel Injection
Fuel type: Applications:
Regular Unleaded "Chevrolet Express ( Cutaway )
GMC Savana ( Cutaway )"
E85 Flex Fuel "Chevrolet Express ( Cargo )
GMC Savana ( Cargo )"
Compressed Natural Gas (CNG) "Chevrolet Express ( Cargo, Cutaway )
GMC Savana ( Cargo, Cutaway )"
Liquified Petroleum Gas (LPG) "Chevrolet Express ( Cargo, Cutaway )
GMC Savana ( Cargo, Cutaway )"
Applications: Horsepower: hp ( kW )
"Chevrolet Express Gasoline/E85
GMC Savana Gasoline/E85"
324 hp ( 241 kW ) @ 4800 rpm SAE CERTIFIED
"Chevrolet Express CNG
GMC Savana CNG"
282 hp ( 210 kW ) @ 4800 rpm SAE Net
"Chevrolet Express LPG
GMC Savana LPG"
332 hp ( 248 kW ) @ 4800 rpm SAE Net
Applications: Torque: lb-ft ( Nm )
"Chevrolet Express Gasoline/E85
GMC Savana Gasoline/E85"
373 lb-ft ( 506 Nm ) @ 4400 rpm SAE CERTIFIED
"Chevrolet Express CNG
GMC Savana CNG"
320 lb-ft ( 434 Nm ) @ 4400 rpm SAE Net
"Chevrolet Express LPG
GMC Savana LPG"
370 lb-ft ( 501 Nm ) @ 4400 rpm SAE Net
Maximum Engine Speed: Express, Savana = 5600 rpm
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
MATERIALS  
Block: Cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Electronic throttle control
E85 Flex Fuel (with gasoline only)
Unique exhaust valves, intake and exhaust valve seats for CNG/LPG durability
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Variable valve timing ( VVT )
Chevrolet Express CNG Transmission
MYD-6L90
GMC Savana CNG Transmission
MYD-6L90

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the LC9 quiet and smooth.

The LC9 5.3L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 5.3L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 5.3L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer greenhouse gases during the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Active Fuel Management


GM's Active Fuel Management technology increases fuel economy approximately 6 percent under the federal government's required testing procedure and potentially more in certain real-world driving conditions. AFM temporarily deactivates four of the LC9's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. The transition takes less than 20 milliseconds, and is virtually indiscernible to most drivers.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 5.3L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The LC9 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 5.3L V-8 (LC9) is a technically advanced small-block V-8 engine that delivers a great balance of power, torque and efficiency. Variable valve timing helps the 5.3L optimize performance, efficiency and emissions, while GM's Active Fuel Management cylinder deactivating technology helps improve fuel economy in certain light-load driving conditions.

The 5.3L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 5.3L Gen IV V-8 Small Block
Displacement: 5328cc (325 ci)
Engine Orientation: Longitudinal
Compression ratio: 9.6:1
Valve configuration: overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
  St Catherines, Ontario
Valve lifters: hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 96.01 x 92mm
Fuel system: sequential fuel injection
Fuel type: Applications:
Regular unleaded and E85 Flex Fuel All listed models
Maximum Engine Speed: 6000 RPM
Emissions controls: catalytic converter
three-way catalyst
positive crankcase ventilation
Applications: Horsepower: hp ( kw )
Chevrolet Suburban 320 hp ( 239 kW ) @ 5400 rpm SAE CERTIFIED ( gasoline as tested )
GMC Yukon XL
Chevrolet Tahoe XFE
GMC Yukon XFE
326 hp ( 243 kW ) @ 5300 rpm SAE CERTIFIED ( E85 Flex Fuel as tested )
Chevrolet Silverado 315 hp ( 235 kW ) @ 5200 rpm SAE CERTIFIED ( gasoline as tested )
Chevrolet Silverado XFE
GMC Sierra
GMC Sierra SLE
GMC Sierra XFE
326 hp ( 243 kW ) @ 5300 rpm SAE CERTIFIED ( E85 Flex Fuel as tested )
Applications: Torque: lb-ft. ( Nm )
Chevrolet Suburban 335 lb-ft ( 454 Nm ) @ 4000 rpm SAE CERTIFIED ( gasoline as tested )
GMC Yukon XL
GMC Yukon XFE
Chevrolet Tahoe XFE
Chevrolet Silverado
Chevrolet Silverado XFE
GMC Sierra
GMC Sierra XFE
348 lb-ft ( 472 Nm ) @ 4400 rpm SAE CERTIFIED ( E85 Flex fuel as tested )
MATERIALS  
Block: cast aluminum
Cylinder head: cast aluminum
Intake manifold: composite
Exhaust manifold: cast nodular iron
Main bearing caps: powder metal
Crankshaft: cast nodular iron with undercut and rolled fillets
Camshaft: hollow steel
Connecting rods: powder metal
Additional features: Active Fuel Management™
Variable Valve Timing ( VVT )
E85 Flex Fuel
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Silverado (Extended Cab and Crew Cab) Transmission
MYC-6L80
Chevrolet Suburban (4WD)
MYC-6L80
GMC Sierra (Extended Cab and Crew Cab) Transmission
MYC-6L80
GMC Yukon XL (4WD)
MYC-6L80

Optimized Piston Skirt


The Ecotec 2.4L (LE5) features pistons with a slight barrel shape, which helps smooth the glide through the cylinders and reduce lateral movement. The pistons use lightweight aluminum pistons, for less reciprocating mass inside the engine that enhances efficiency, decreases vibration and bolsters the feeling of performance as rpm increases.

The pistons are used with strong, forged powdered metal connecting rods, which are linked to a nodular iron crankshaft. It is a durable and proven rotating assembly.

DOHC with Continuously Variable Valve Timing


Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine. Continuously variable valve timing optimizes the engine's turbocharging system by adjusting valve timing at lower rpm for improved turbo response and greater torque delivery

Cam phasing allows an outstanding balance of smooth torque delivery over a broad rpm range, high specific output and good specific fuel consumption. Cam phasing also provides another effective tool for controlling exhaust emissions.

The Ecotec 2.4L camshafts feature 4X timing reluctors with digital sensors. This state-of-the-art control system allows the ECM to accurately measure and adjust valve timing, with consistent performance over the engine's anticipated useful life.

Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle.

Revised Oil Pump/Front Cover


Ecotec engine front covers incorporate a more efficient "goosehead"-port oil pump design, which reduces cavitation at higher engine speeds and results in a measurable reduction in noise, especially in cold-start and drive-away operation. The oil pump includes a pressure-balanced oil relief valve, further improving the durability and reliability of the lubrication system, as well as a lower friction crank seal.

 


ECOTEC 2.4L I-4 VVT (LE5)

Click image to enlarge


Overview

The Ecotec 2.4L engine is uses continuously variable valve timing to optimize performance, efficiency and emissions. It features durability and technology features familiar in premium V-type engines, including low-friction hydraulic roller-finger valve operation and an electronic throttle. A hydraulic tensioner keeps the timing chain adjusted for life, and extended-life spark plugs deliver 100,000 miles (160,000 km) of service.

Type: Ecotec 2.4L I-4
Displacement: 2384 cc (145 ci)
Engine Orientation: L ( longitudinal ) T ( transverse ) L / T
Compression ratio: 10.4:1
Valve configuration: Dual overhead camshafts
valves per cylinder: 4
Assembly site: Spring Hill, Tenn.
Valve lifters: Hydraulic roller finger follower
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 88.00 x 98.00mm
Fuel system: Sequential fuel injection
Fuel type: Regular unleaded
Applications: Horsepower: hp ( kW )
Chevy Malibu 169 hp ( 126 kW ) @ 6400 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevy Malibu 160 lb-ft ( 217 Nm ) @ 4500 rpm SAE CERTIFIED
Maximum Engine Speed: 6750 rpm ( forward gears )
Emissions controls: Evaporative system
Catalytic converter
Positive crankcase ventilation
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum, cast nodular iron
Main bearing caps: Aluminum bedplate
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Forged steel
Additional features: Extended life spark plugs
Extended life coolant
Electronic throttle control
Variable valve timing
Dual converter system
Chevrolet Malibu Transmission
MH2-6T70

Optimized Piston Skirt


The Ecotec 2.4L (LE9) features pistons with a slight barrel shape, which helps smooth the glide through the cylinders and reduce lateral movement. It results in quieter – especially on cold starts – and smoother operation. The Ecotec 2.4L's pistons use lightweight aluminum pistons, for less reciprocating mass inside the engine that enhances efficiency, decreases vibration and bolsters the feeling of performance as rpm increases.

DOHC with Continuously Variable Valve Timing


Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine. Continuously variable valve timing optimizes the engine's turbocharging system by adjusting valve timing at lower rpm for improved turbo response and greater torque delivery.

Cam phasing allows an outstanding balance of smooth torque delivery over a broad rpm range, high specific output and good specific fuel consumption. Cam phasing also provides another effective tool for controlling exhaust emissions.

The Ecotec 2.4L camshafts feature 4X timing reluctors with digital sensors. This state-of-the-art control system allows the ECM to accurately measure and adjust valve timing, with consistent performance over the engine's anticipated useful life.

Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced alternative fuel, composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable, biodegradable and produces fewer greenhouse gases in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Revised Oil Pump/Front Cover


The engine front covers incorporate a more efficient "goosehead"-port oil pump design, which reduces cavitation at higher engine speeds and results in a measurable reduction in noise, especially in cold-start and drive-away operation. The oil pump also includes a pressure-balanced oil relief valve, further improving the durability and reliability of the lubrication system, as well as a lower friction crank seal.

Oil Changes


Routine maintenance with the Ecotec 2.4L is limited to oil and filter changes; and with a paper filter replacement cartridge those are made as easy as possible. GM's industry-leading Oil Life System determines oil-change intervals according to real-world operation rather than a predetermined mileage interval.

 


ECOTEC 2.4L I-4 VVT (LE9)

Click image to enlarge


Overview

GM's versatile and technologically advanced Ecotec 2.4L (LE9) engine uses continuously variable valve timing to optimize performance, efficiency and emissions. It is also E85 flex-fuel-capable, allowing it to run on 100-precent gasoline, 100-percent E85 ethanol or any combination of the two.

Type: Ecotec 2.4L I-4
Displacement: 2384 cc (145 ci)
Engine Orientation: Longitudinal or Transverse
Compression ratio: 10.4:1
Valve configuration: Dual overhead camshafts
valves per cylinder: 4
Assembly site: Spring Hill, Tenn.
Valve lifters: Hydraulic roller finger follower
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 88.00 x 98.00mm
Fuel system: Sequential fuel injection
Fuel Type: Regular unleaded, E85 Flex Fuel ( Chevrolet HHR and Malibu )
Applications: Horsepower: hp ( kW )
Chevrolet Malibu 170 hp ( 127 kW ) @ 6200 rpm SAE CERTIFIED ( gasoline, as tested )
175 hp ( 130 kW ) @ 6300 rpm SAE CERTIFIED ( E85 Flex Fuel, as tested )
Applications: Torque: lb-ft. ( Nm )
Chevrolet Malibu 158 lb-ft ( 214 Nm ) @ 5200 rpm SAE CERTIFIED ( gasoline, as tested )
170 lb-ft ( 230 Nm ) @ 4700 rpm SAE CERTIFIED ( E85 Flex Fuel, as tested )
Maximum Engine Speed: 6750 rpm ( forward gears )
Emissions controls: Evaporative system
Catalytic converter
Positive crankcase ventilation
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum, cast nodular iron
Main bearing caps: Aluminum bedplate
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Forged steel
Additional features: Extended life spark plugs
E85 Flex Fuel
Extended life coolant
Electronic throttle control
Variable valve timing
Dual converter system
Chevrolet Malibu Transmission
MH8-6T40

Engine Block


The Ecotec 2.4L's sand-cast cylinder provides excellent structural support, as well as enabling greater control of noise, vibration and harshness.

The main bearing bulkheads, which support the crank bearing, as well as the cylinder bore walls, have been significantly strengthened to support increased engine loads.

Aluminum Pistons with Jet-Spray Cooling


The Ecotec 2.4L's pistons use lightweight aluminum pistons, for less reciprocating mass inside the engine that enhances efficiency, decreases vibration and bolsters the feeling of performance as rpm increases. Each piston has its own directed jet that sprays oil toward its skirt, coating its underside and the cylinder wall with an additional layer of lubricant. The extra lubrication cools the pistons, reducing friction and operational noise, while also bolstering the engine's durability.

Cylinder Head


The Ecotec 2.4L has a SPM 319 aluminum cylinder head that is cast with advanced semi-permanent mold technology. This provides excellent strength, reduced machining and optimal port flow. The cylinder head is designed specifically for direct injection into each combustion chamber and includes premium valve seat, valve guide and valve materials. The cylinder head also has integral cast oil passages that feed a set of internal oil control valves that activate cam phasers, enabling variable valve timing.

DOHC with Continuously Variable Valve Timing


Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine. Continuously variable valve timing optimizes the engine's turbocharging system by adjusting valve timing at lower rpm for improved turbo response and greater torque delivery

Cam phasing allows an outstanding balance of smooth torque delivery over a broad rpm range, high specific output and good specific fuel consumption. Cam phasing also provides another effective tool for controlling exhaust emissions.

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. Direct injection also reduces emissions, particularly cold-start emissions, by about 25 percent.

With direct injection, the higher compression ratio is possible because of a cooling effect as the injected fuel vaporizes in the combustion chamber. This reduces the charge temperature and lessens the likelihood of spark knock. The direct injection fuel injectors have been developed to withstand the greater heat and pressure inside the combustion chamber and also feature multiple outlets for best injection control.

Cam-Driven High-Pressure Fuel Pump


A high-pressure, cam-driven pump provides the fuel pressure required of the direct injection system in the Ecotec 2.4L. The engine-mounted fuel pump is augmented by a conventional electrically operated supply pump in the fuel tank.

 


ECOTEC 2.4L I-4 VVT DI (LEA)

Click image to enlarge


Overview

GM's versatile and technologically advanced Ecotec 2.4L engine is the standard engine in a wide range of vehicles. Direct injection technology helps it deliver horsepower and torque. It is also FlexFuel-capable.

With the Ecotec 2.4L's direct injection system, more power is made with less fuel, and the engine produces lower emissions. In fact, cold-start emissions are reduced by up to 25 percent. The engine delivers greater torque at lower rpm and builds it smoothly toward its peak at 4,900 rpm, for excellent, confident performance in all driving conditions.

Type: Ecotec 2.4L I-4 VVT DI
Displacement: 2384 cc (145 ci)
Engine Orientation: L ( longitudinal ) T ( transverse ) T
Compression ratio: 11.2:1
Valve configuration: Dual overhead camshafts
Valves per cylinder: 4
Assembly site: Spring Hill, Tenn.
Valve lifters: Hydraulic roller finger follower
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 88.00 x 98.00 mm
Bore Center ( mm ) 96.00 mm
Fuel system: Direct injection
Fuel Type: Regular unleaded, E85 Capable
E85 Applications: Equinox, Terrain, Verano, Regal, Captiva in 2013 MY
Applications: GMNA Horsepower: hp ( kW )
Chevrolet Captiva
Chevrolet Equinox
GMC Terrain
Buick Regal
182 hp (136 kW) @ 6700 rpm SAE Certified
Buick Verano 180 hp (134 kW) @ 6700 rpm SAE Certified
Applications: GMNA Torque: lb-ft. ( Nm )
Chevrolet Captiva
Chevrolet Equinox
GMC Terrain
Buick Regal
172 lb-ft. ( 233 Nm ) @ 4900 rpm SAE Certified
Buick Verano 171 lb-ft. (231 Nm) @ 4900 rpm SAE Certified
Maximum Engine Speed: 7000 rpm ( forward gears )
Emissions controls: SAI system, PZEV capable
Evaporative system
Catalytic converter
Positive crankcase ventilation
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum, cast nodular iron
Main bearing caps: Aluminum bedplate
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Powerdered Metal (PM)
Additional features: Extended life spark plugs
Extended life coolant
Electronic throttle control
Variable valve timing
Buick Regal Transmission
MH8-6T40
Buick Verano
MH8-6T40
Chevrolet Captiva Sport (fleet only) Transmission
MH7-6T45
Chevrolet Equinox Transmission
MH7-6T45
GMC Terrain Transmission
MH7-6T45
MHC-6T45 AWD

Aluminum Engine Block and Cylinder Heads


Engine block and cylinder heads are cast from A319 aluminum alloy. This aluminum-intensive construction means less weight and greater efficiency than conventional cast-iron engines – and less weight translates to improved vehicle fuel economy.

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. It fosters a more complete burn of the fuel in the air-fuel mixture, and it operates at lower temperature than conventional port injection.

Dual Overhead Cams with Four Valves per Cylinder and Silent Cam Drive


Four-valves-per-cylinder with inverted-tooth chain cam drive contributes to the smoothness and high output of the 3.0L V-6. Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine.

Variable Valve Timing


Variable valve timing (VVT), or cam phasing, helps the 3.0L V-6 deliver optimal performance, efficiency and emissions. It allows linear delivery of torque, with near-peak levels over a broad rpm range, and high specific output (horsepower per liter of displacement) without sacrificing overall engine response, or driveability.

Composite Intake Manifold


The upper intake manifold for the 3.0L V-6 is made from composite material and provides mass savings over an aluminum manifold, with a carefully designed structure that helps ensure quiet engine operation.

Fully Isolated Composite Camshaft Covers


The cam covers are made of thermoset, glass-filled polyester composite, a material that weighs less than the cast aluminum used on most premium engines and more effectively dampens noise.

Integrated Exhaust Manifold


The 3.0L engine features integrated exhaust manifolds with the cylinder heads, eliminating the need for separate exhaust manifolds. The benefits include reducing the mass of the engine for improved fuel economy and faster catalytic converter light off, resulting in reduced emissions.

 


 



Overview

The 3.0L V-6 VVT (LFW) is part of GM's acclaimed global family of High Feature V-6 engines, which were developed for applications around the world. The High Feature V-6 engines apply the most advanced automotive engine technology available, from state-of-the-art casting processes to full four-cam phasing. The 3.0L LFW engine delivers a market-leading balance of specific output, high torque over a broad rpm band, fuel economy, low emissions and first-rate noise, vibration and harshness control.

Type: 3.0L V6
Displacement: 2997 cc ( 183 ci )
Engine Orientation: L= Longitudinal T=Transverse L & T
Compression ratio: 11.7:1
Valve configuration: Dual overhead camshafts
Valves per cylinder: 4
Assembly site/s: Ramos Arizpe, Mexico, Port Melbourne, Australia, St. Catharines, Ontario
Valve lifters: Roller follower with hydraulic lash adjusters
Firing order: 1-2-3-4-5-6
Bore x stroke: 89.0 x 80.3 mm
Bore Center ( mm ) 103
Bore Area ( cm2 ) ( total engine bore area ) 373.27
Fuel system: DI
Fuel Type: Regular Unleaded, E85 capable
E85 Applications: Equinox, Terrain, Captiva in 2013 MY
Applications: Horsepower: hp ( kw )
Cadillac CTS (dual exhaust) 270 hp ( 201 kW ) @ 7000 rpm SAE CERTIFIED
Cadillac CTS (single exhaust) 265 hp ( 198 kW ) @ 7000 rpm SAE CERTIFIED
Cadillac CTS Wagon 270 hp ( 201 kW ) @ 7000 rpm SAE CERTIFIED
Chevrolet Captiva 265 hp ( 198 kW ) @ 6950 rpm SAE CERTIFIED
Chevrolet Equinox 264 hp ( 197 kW ) @ 6950 rpm SAE CERTIFIED
GMC Terrain 264 hp ( 197 kW ) @ 6950 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Cadillac CTS (dual exhaust) 223 lb-ft ( 302 Nm ) @ 5700 rpm SAE CERTIFIED
Cadillac CTS (single exhaust) 220 lb-ft ( 298 Nm ) @ 5700 rpm SAE CERTIFIED
Cadillac CTS Wagon 223 lb-ft ( 302 Nm ) @ 5700 rpm SAE CERTIFIED
Chevrolet Captiva 223 lb-ft ( 302 Nm ) @ 5100 rpm SAE CERTIFIED
Chevrolet Equinox 222 lb-ft ( 301 Nm ) @ 5100 rpm SAE CERTIFIED
GMC Terrain 222 lb-ft ( 301 Nm ) @ 5100 rpm SAE CERTIFIED
Maximum Engine Speed: 7200 rpm
Engine Mass (kg/lbs) engine plant as shipped weight 154 / 339 ( estimate )
172 / 380 ( estimate ) automatic CTS
  194 / 428 ( estimate ) manual CTS
Emissions controls: Evaporative system
  Internal exhaust gas recirculation ( EGR )
  Dual close coupled catalytic converters plus underfloor converter
  Positive crankcase ventilation
MATERIALS  
Block: Sand cast aluminum (319) with cast in iron bore liners
Cylinder head: Cast aluminum ( 319 semi permanent mold )
Intake manifold: Aluminum ( 319 Lower ), Composite ( Upper )
Main bearing caps: Sintered steel ( CU infiltrated )
Crankshaft: Forged steel ( 1038 V )
Camshaft: 1538 MV
Connecting rods: Sinter forged steel
Additional features: Four-cam continuously variable cam phasing
Pressure-actuated piston cooling jets
Torque-based engine management system
Secondary throat cut inlet ports
Direct injection fuel system
E85 capability in the Equinox, Terrain
High-pressure, engine-driven fuel pump with stainless steel fuel rails
Electronic Throttle Control w/ integrated Cruise Control
Structural front cover with damper plates removed
Iridium center electrode / platinum side wire tip spark plugs
Extended life coolant
Extended life EPDM accessory drive belt
7.7mm IT chain system for all HFV6 applications
Coil-on-plug ignition
Structural cast-aluminum oil pan with steel baffles
GM Oil Life System
5W30 Dexos 1
Chevrolet Equinox Transmission
MH2-6T70
MH4-6T70-AWD
Chevrolet Captiva
MHJ-6T50-AWD
MHK-6T50
GMC Terrain Transmission
MH2-6T70
MH4-6T70-AWD
Cadillac CTS Transmission
MYA-6L45
MV7-AY6

Aluminum Engine Block and Integral Oil Pan


The 3.6L V-6 VVT's engine block is cast from A319 aluminum alloy. This aluminum-intensive construction means less weight and greater efficiency than conventional cast-iron engines – and less weight translates to improved vehicle fuel economy. The sand-mold-cast block features strong cast-in iron bore liners, six-bolt main caps, and inter-bay breather vents. A cast aluminum oil pan is stiffened to improve powertrain rigidity and reduce vehicle vibration.

Rotating Assembly with Oil-Spray Cooled Pistons


The crankshaft is manufactured from forged steel, while the connecting rods are made of powdered metal that features a higher ratio of copper, which makes them stronger and enables them to be lighter.

The V-6 VVT engine family was developed with pressure-actuated oil squirters in all applications. The jets reduce piston temperature, which in turn allows the engine to produce more power without reducing long-term durability.

Integrated Cylinder Heads/Exhaust Manifolds


The LFX's new cylinder head design has a revised intake port design that enhances airflow to the combustion chambers. Larger-diameter intake valves are used in the heads and work in conjunction with new, longer-duration intake camshafts to provide the engine's boost in horsepower. By using larger valves and holding them open longer, more of the air is pulled into the combustion chamber, for a more powerful combustion. The exhaust manifold is incorporated with the cylinder head, which saves weight, reduces complexity and helps promote a quicker light off of the catalytic converter, which further helps reduce emissions.

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. It fosters a more complete burn of the fuel in the air-fuel mixture, and it operates at a lower temperature than conventional port injection. That allows the mixture to be leaner (less fuel and more air), so less fuel is required to produce the equivalent horsepower of a conventional, port injection fuel system. Direct injection also delivers reduced emissions, particularly cold-start emissions, which are cut by about 25 percent.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced alternative fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer greenhouse gas emissions in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Dual Overhead Cams with Four Valves per Cylinder and Silent Cam Drive


Four-valves-per-cylinder with inverted-tooth chain cam drive contributes to the smoothness and high output of the LFX. The engine incorporates a timing chain with an inverted tooth design. These smaller links engage at a lower impact speed, which decreases the noise generated. In conjunction with the smaller pitch chain, the number of teeth on the sprockets are increased, which increases the meshing frequency and further reduces noise and vibration.

Four valves per cylinder and a silent chain valvetrain contribute to both smoothness and high output. Four-cam phasing changes the timing of valve operation as operating conditions such as rpm and engine load vary.

Variable Valve Timing


Variable valve timing (VVT), or cam phasing, helps the LFX deliver optimal performance and efficiency, and reduced emissions. It allows linear delivery of torque, with near-peak levels over a broad rpm range, and high specific output (horsepower per liter of displacement) without sacrificing overall engine response, or driveability. The system changes valve timing on the fly, maximizing engine performance for a variety of operating conditions. At idle, for example, the cam is at the full advanced position, enabling exceptionally smooth idle quality. Under other operating demands, cam phasing adjusts to deliver optimal valve timing for performance, driveability and fuel economy. At high rpm it might retard timing to maximize airflow through the engine and increase horsepower. At low rpm it can advance timing to increase torque. Under light-load driving it can retard timing at all engine speeds to improve fuel economy.

Composite Intake Manifold and Fully Isolated Composite Camshaft Covers


The upper intake manifold for the LFX is made from composite material and provides mass savings over an aluminum manifold, with a carefully designed structure that helps ensure quiet engine operation.

Refinement, Durability and Maintenance


Additional changes incorporated in the LFX deliver greater refinement, quietness and durability, starting with revisions to the front cover. It was redesigned with additional support ribs on the backside and an additional fastener to improve noise and vibration characteristics. The cylinder block is modified slightly to accommodate the front cover's additional fastener.

Also, the camshafts feature new saddle-type caps for improved durability. Finally, the throttle body is updated with a new, digital throttle position feature that eliminates a previous mechanical contact for more trouble-free operation.

 


 


 


 


 



Overview

A new, more powerful and more efficient version of the 3.6L direct-injected V-6 – known by its LFX engine code.

Compared to the engine it replaces, the new LFX 3.6L V-6 features:

  • New cylinder head design with integrated exhaust manifold
  • Improved intake port design and larger intake valves within the cylinder heads
  • Longer-duration intake camshafts
  • Composite intake manifold
  • New fuel pump and isolated fuel rail
  • New, optimized-flow fuel injectors
  • Structural front cover and cylinder block enhancements
  • Stronger and lighter-weight connecting rods
  • Camshaft cap and throttle body design enhancements
  • E85 ethanol capability

The changes to the 3.6L V-6 represent greater refinements to an already well-balanced package, including the use of new, lighter-weight components and enhancements designed to improve performance, efficiency and durability.

Type: 3.6L V6
Displacement: 3564 cc ( 217 ci )
Engine Orientation: L= Longitudinal T=Transverse L & T
Compression ratio: 11.5:1
Valve configuration: Dual overhead camshafts
Valves per cylinder: 4
Assembly site/s: St. Catharines, ON
Flint, MI
Melbourne, Australia
Ramos Arizpe, Mexico
Valve lifters: Roller follower with hydraulic lash adjusters
Firing order: 1-2-3-4-5-6
Bore x stroke: 94.0 x 85.6 mm
Bore Center ( mm ) 103
Bore Area ( cm2 ) ( total engine bore area ) 416.37
Fuel system: DI
Fuel Type: Regular Unleaded, E85 capable
E85 Applications: Impala (except PZEV), SRX, Caprice, Lacrosse
Applications: Estimated Horsepower: hp ( kw ) @ rpm
Chevrolet Camaro Coupe and Convertible 323 hp (241kW) @ 6800 SAE Certified
Chevrolet Caprice Police Patrol Vehicle (PPV) 301 hp (225kW) @ 6700 SAE Certified
Chevrolet Impala Police Vehicle 302 hp (225kW) @ 6800 SAE Certified
Chevrolet Impala 300 hp (224kW) @ 6500 SAE Certified
Cadillac CTS Coupe, Sedan and Wagon 318 hp (237kW) @ 6800 SAE Certified
Cadillac SRX 308 hp (230kW) @ 6800 SAE Certified
Buick LaCrosse 303 hp (226kW) @ 6800 SAE Certified
Applications: Estimated Torque: lb-ft. ( Nm ) @ rpm
Chevrolet Camaro Coupe and Convertible 278 lb-ft. (377Nm) @ 4800 SAE Certified
Chevrolet Caprice Police Patrol Vehicle (PPV) 265 lb-ft. (359Nm) @ 4800 SAE Certified
Chevrolet Impala Police Vehicle 262 lb-ft. (355Nm) @ 5300 SAE Certified
Chevrolet Impala 262 lb-ft. (355Nm) @ 5300 SAE Certified
Cadillac CTS Coupe, Sedan and Wagon 275 lb-ft. (373Nm) @ 4900 SAE Certified
Cadillac SRX 265 lb-ft. (359Nm) @ 2400 SAE Certified
Buick Lacrosse 264 lb-ft. (358Nm) @ 5300 SAE Certified
Maximum Engine Speed: 7200rpm
Engine Mass (kg/lbs) engine plant as shipped weight 157 / 345 ( estimate )
Emissions controls: Evaporative system
Internal exhaust gas recirculation ( EGR )
Dual close coupled converters
Supplemental Air Injection PZEV (Impala) only
Positive crankcase ventilation
MATERIALS  
Block: Sand cast aluminum (319) with cast in iron bore liners
Cylinder head: Cast aluminum ( 319 semi permanent mold )
Intake manifold: Aluminum ( 319 Lower ), Composite ( Upper )
Main bearing caps: Sintered steel ( CU infiltrated )
Crankshaft: Hardened Forged steel (1538 MV )
Camshaft: Cast iron
Connecting rods: Sinter forged steel
Additional features: Four-cam continuously variable cam phasing
Pressure-actuated piston cooling jets
Torque-based engine management system
Secondary throat cut inlet ports
Direct injection fuel system
High-pressure, engine-driven fuel pump with stainless steel fuel rails
Electronic Throttle Control w/ integrated Cruise Control
Structural front cover with damper plates removed
Iridium center electrode / platinum side wire tip spark plugs
Extended life coolant
Extended life EPDM accessory drive belt
7.7mm IT chain system for all HFV6 applications
Coil-on-plug ignition
Structural cast-aluminum oil pan with steel baffles
GM Oil Life System
5W30 Dexos oil

 


 


 


 


 


 



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Buick LaCrosse Transmission
MH4-6T70-AWD
MH2-6T70
Cadillac CTS Transmission
MYA-6L45
MV7-AY6
Cadillac SRX
MH2-6T70
MH4-6T70-AWD
Chevrolet Camaro Transmission
MYB-6L50
MV5-M6-AY6
Chevrolet Caprice PPV
MYA-6L45
Chevrolet Impala
MH2-6T70

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the LH9 quiet and smooth.

The LH9 5.3L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 5.3L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 5.3L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 5.3L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The LH9 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 5.3L V-8 (LH9) is one of many variations of the versatile Vortec 5.3L, the LH9 includes variable valve timing to help optimize performance and efficiency, and reduce emissions. The 5.3L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 5.3L Gen IV V-8 Small Block
Displacement: 5328cc (325 ci)
Engine orientation Longitudinal
Compression ratio: 9.7:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 96.01 x 92mm
Fuel system: Sequential fuel injection
Fuel type: Applications:
Regular unleaded Chevrolet Colorado, GMC Canyon
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Bore Center (mm) 111.76
Engine Mass TBD
Applications: Horsepower: hp ( kW )
Chevrolet Colorado
GMC Canyon
300hp ( 224kW ) @ 5200 rpm SAE CERTIFIED
Applications: Torque: lb-ft ( Nm )
Chevrolet Colorado
GMC Canyon
320lb-ft ( 434Nm ) @ 3600 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Electronic throttle control
Variable Valve Timing ( VVT )
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Colorado Transmission
M30-4L60E
GMC Canyon Transmission
M30-4L60E

Engine Block


The Ecotec 2.0L turbo sand-cast cylinder block is a superior refinement of previous Ecotec engine block castings. It is dimensionally similar with previous Ecotec turbo block variants, while providing improved structural support, as well as enabling greater control of noise, vibration and harshness.

Rotocast Aluminum Cylinder Head with Sodium Filled Exhaust Valves


The Ecotec 2.0L turbo's A356 aluminum cylinder head is cast using a Rotocast process for high strength, reduced machining and improved port flow. The head is also designed specifically for direct injection. The head uses stainless steel intake valves that are nitrided for improved durability and undercut to improve flow and reduce weight. The exhaust valves have sodium-filled stems that promote valve cooling.

Performance was the priority with the Ecotec 2.0L turbo, so the exhaust manifold mounted to the cylinder head is made of cast stainless steel. It is extremely durable and delivers exceptional airflow qualities.

DOHC with Continuously Variable Valve Timing


Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine. Continuously variable valve timing optimizes the engine's turbocharging system by adjusting valve timing at lower rpm for improved turbo response and greater torque delivery.

Cam phasing allows an outstanding balance of smooth torque delivery over a broad rpm range, high specific output and good specific fuel consumption. Cam phasing also provides another effective tool for controlling exhaust emissions.

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. Direct injection also reduces emissions, particularly cold-start emissions, by about 25 percent.

With direct injection, the higher compression ratio is possible because of a cooling effect as the injected fuel vaporizes in the combustion chamber. This reduces the charge temperature and lessens the likelihood of spark knock. The direct injection fuel injectors have been developed to withstand the greater heat and pressure inside the combustion chamber and also feature multiple outlets for best injection control.

Cam-Driven High-Pressure Fuel Pump


A high-pressure, cam-driven pump provides the fuel pressure required of the Ecotec 2.0L turbo's direct injection system. The engine-mounted fuel pump is augmented by a conventional electrically operated supply pump in the fuel tank.

Twin-Scroll Turbocharger


An electronically controlled turbocharger with a unique twin-scroll design is used to increase power in the Ecotec 2.0L turbo. The turbocharger generates maximum boost of about 20 psi. Because direct injection cools the intake process compared to port injection, it allows the Ecotec 2.0L turbo to safely operate at higher boost and a relatively higher compression than a conventional turbo engine, increasing both output and efficiency.

Air-to-Air Intercooler


An intake charge cooler enhances the power-increasing benefits of the turbocharging system. The Ecotec 2.0L turbo's air-to-air intercooler draws fresh air through a heat exchanger to reduce the temperature of compressed air that's forced through the intake system by the turbocharger.

Cam-Driven Vacuum Pump


A cam-driven vacuum pump ensures the availability of vacuum under all conditions, especially under boost, when the engine produces the opposite of vacuum. The pump is mounted at the rear of the cylinder head and is driven by the exhaust camshaft via a flexible coupling.

 



Overview

The Ecotec 2.0L turbo is tuned to deliver unique performance, efficiency and quietness. The Ecotec 2.0L turbo's development applied the best practices of technical centers in Europe and North America. It has been subjected to one of the toughest, most comprehensive validation processes ever at GM, which included millions of miles of real-world road testing in a broad range of climates and environments. The result is a powerful and efficient engine that delivers smoothness and quietness.

Type: 2.0L I-4 Turbo
Displacement: 1998 cc ( 122 ci )
Engine Orientation: L ( longitudinal ) T ( transverse ) L
Compression ratio: 9.2:1
Valve configuration: Dual overhead camshafts
valves per cylinder: 4
Assembly site: Spring Hill, Tennesee
Valve lifters: Hydraulic roller finger follower
Firing order: 1-3-4-2
Bore x stroke: 86.00 x 86.00
Fuel system: Direct Injection
Fuel Type: Premium recommended, not required. E85 Capable.
E85 Applications: Regal
Applications: Horsepower: hp ( kw )
Buick Regal CXL 220 hp (164kW) @ 5300 RPM SAE CERTIFIED
Buick Regal GS 270 hp (201kW) @ 5300 RPM SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Buick Regal CXL 260 lb-ft (353Nm) @ 2000 RPM SAE CERTIFIED
Buick Regal GS 295 lb-ft (400Nm) @ 2400 RPM SAE CERTIFIED
Maximum Engine Speed: 6350 rpm ( forward gears )
Emissions controls: Three-way catalyst, Positive Crankcase Ventilation, Evaporative System
MATERIALS  
Block: 319 Aluminum
Cylinder head: Semi-permanent-mold A356-T6 Aluminum cylinder head
Intake manifold: Aluminum
Exhaust manifold: Cast stainless steel
Crankshaft: Forged steel
Camshaft: Cast nodular iron
Connecting rods: Forged Powder Metal (PM)
Additional features: DI ( direct injection )
Dual-scroll turbocharger
Dual CVCP (continuously variable cam phasing)
Sodium-filled Iconel exhaust valves
Aluminum pistons with jet-spray cooling
Forged Powdered Metal (PM) connecting rods
Forged Steel crankshaft
Semi-permanent-mold 356 Al cylinder head
Variable pressure fuel rail ( 50-150 bar )
Stronger block bulkhead and deeper water jacket
Coil-on-plug ignition
Direct injection high-pressure multi hole injectors
58x engine position sensing
Stainless steel fuel system components
Dual converter system
Cam driven high pressure fuel pump
Mechanical brake vacuum pump
Buick Regal CXL Transmission
MHK-6T50
MR6-FWD-F40-6-FWD
Buick Regal / Regal GS
MDK-FWD-AF40-6 (Gen2)FWD
MR6-FWD-F40-6-FWD

Cylinder Block and Rotating Assembly


Aluminum cylinder block is manufactured with a lost-foam process that produces a product that has great dimensional accuracy, requires less machining and allows easier recovery of the sand for greater materials recycling. The block features a ladder-type main bearing design that promotes rigidity, for greater engine durability and reduced vibrations.

Aluminum Cylinder Head with Dual Overhead Camshafts


Aluminum cylinder head with dual overhead camshafts. Four valves per cylinder increase airflow in and out of the engine. The cylinder head's design incorporates carefully designed combustion chambers and airflow ports that enable regular-grade gasoline to be used with a relatively high compression ratio.

Camshaft phasing


Variable valve timing, maximizing engine performance for given demands and conditions. This allows exceptionally smooth idling. Under other operating conditions, the phaser adjusts to deliver optimal exhaust-valve timing for performance, drivability and fuel economy. The result is linear delivery of torque, with near-peak levels over a broad rpm without sacrificing overall engine response or drivability.

Returnless Fuel Injection


Returnless fuel injection system, also known as a demand system, that helps optimize performance and emissions. It delivers only the amount of fuel needed by the injectors, and returns no fuel to the gas tank, which essentially eliminates heat transfer from the engine to tank. This reduces the amount of vapor generated in the tank and captured by the vehicle's Onboard Refueling Vapor Recovery (ORVR) system.

Integrated Exhaust Manifold and Catalytic Converter


One-piece exhaust manifold/catalytic converter, which helps the converter reach operating temperature resulting in reduced emissions.

 



Overview

The power of a six-cylinder and the efficiency of a four – that's the performance advantage of the 3.7L I-5. GM's inline truck engines feature advanced technologies that optimize performance and efficiency, including: Aluminum-intensive construction, including the cylinder block and head, dual-overhead camshafts, variable valve timing, electronic throttle control, coil-on-plug ignition.

Description: 3.7L I-5 (LLR)
Type: I-5
Displacement: 3651cc (223 ci)
Orientation: Longitudinal
Compression ratio: 10.0:1
Valve configuration: Dual overhead cam
Valves per cylinder: 4
Assembly site: Tonawanda, N.Y.
Flint, Mi.
Valve lifters: Roller followers with stationary hydraulic lash adjusters
Firing order: 1 - 3 - 5 - 4 - 2
Bore x stroke: 95.5 x 102 mm
Fuel system: Sequential fuel injection
Fuel type: Regular unleaded
Maximum Engine Speed: 6300 rpm
Emissions controls: Evaporative system
Supplemental Air Injection Reaction
Close-coupled and underfloor catalytic converters
Application: Horsepower: hp ( kW )
Chevrolet Colorado (option)
GMC Canyon (option)
242 hp ( 180 kW ) @ 5600 rpm SAE CERTIFIED
Application: Torque: lb-ft. ( Nm )
Chevrolet Colorado (option)
GMC Canyon (option)
242 lb-ft ( 328 Nm ) @ 4600 rpm SAE CERTIFIED
MATERIALS  
Block: Lost foam cast aluminum
Cylinder head: Lost foam cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum
Main bearing caps: Forged powder metal
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Forged powder metal
Additional features: Chain-driven dual balance shafts
Variable exhaust valve timing (VVT)
Coil-on-plug Ignition
Electronic throttle control
Iridium tip spark plugs
Oil Life Monitoring System
Extended life coolant
Structural cast aluminum oil pan
System 3 E67 Controller
Revised Spray Cone Angle MULTEC 3.5 Fuel Injectors
Chevrolet Colorado Transmission
M30-4L60E
GMC Canyon Transmission
M30-4L60E

Aluminum Engine Block & Cylinder Heads


The 3.6L V-6 VVT's engine block and cylinder heads are cast from A319 aluminum alloy. This aluminum-intensive construction means less weight and greater efficiency than conventional cast-iron engines – and less weight translates to improved vehicle fuel economy. The sand-mold-cast block features strong cast-in iron bore liners, six-bolt main caps, and inter-bay breather vents.

Rotating Assembly with Oil-Spray Cooled Pistons


The crankshaft is manufactured from forged steel and the connecting rods are a sinter forging, as used on other 3.6L V-6 VVT engines. The pistons are made of lightweight cast aluminum and feature a friction-reducing polymer coating on the skirts, as well as fully floating wrist pins, which also help reduce friction. Less weight in the pistons means less reciprocating mass in the engine, which in turn means less inertia and greater operating efficiency.

The V-6 VVT engine family was developed with pressure-actuated oil squirters in all applications. The jets reduce piston temperature, which in turn allows the engine to produce more power without reducing long-term durability.

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. It fosters a more complete burn of the fuel in the air-fuel mixture, and it operates at a lower temperature than conventional port injection. That allows the mixture to be leaner (less fuel and more air), so less fuel is required to produce the equivalent horsepower of a conventional, port injection fuel system. Direct injection also delivers reduced emissions, particularly cold-start emissions, which are cut by about 25 percent.

High-Pressure Engine-Driven Fuel Pump


An engine-driven high-pressure pump supplies fuel to the injectors to overcome the higher pressures inside the combustion chamber, as well as supply the multiple injection points of the direct injection nozzles. This variable-pressure high-pressure pump feeds a high-strength stainless steel fuel rail attached to the injectors.

Dual Overhead Cams with Four Valves per Cylinder and Silent Cam Drive


Four-valves-per-cylinder with inverted-tooth chain cam drive contributes to the smoothness and high output of the LFX. The engine incorporates a timing chain with an inverted tooth design. These smaller links engage at a lower impact speed, which decreases the noise generated. In conjunction with the smaller pitch chain, the number of teeth on the sprockets are increased, which increases the meshing frequency and further reduces noise and vibration.

Variable Valve Timing


Variable valve timing (VVT), or cam phasing, helps the 3.6L V-6 deliver optimal performance and efficiency, and reduced emissions. It allows linear delivery of torque, with near-peak levels over a broad rpm range, and high specific output (horsepower per liter of displacement) without sacrificing overall engine response, or driveability.

Composite Intake Manifold and Fully Isolated Composite Camshaft Covers


The upper intake manifold for the 3.6L V-6 is made from composite material and provides mass savings over an aluminum manifold, with a carefully designed structure that helps ensure quiet engine operation.

 



Overview

The 3.6L V-6 VVT (LLT) is part of GM's global family of high-feature V-6 , it applies the most advanced automotive engine technology available, from state-of-the-art casting processes to full four-cam phasing to ultra-fast data processing and torque-based engine management.

The 3.6L VVT DI delivers a market-leading balance of good specific output, high torque over a broad rpm band, fuel economy, low emissions and first-rate noise, vibration and harshness control, with exclusive durability enhancing features and very low maintenance.

Type: 3.6L V-6
Displacement: 3564cc ( 217 ci )
Engine Orientation: L= Longitudinal T=Transverse L
Compression ratio: 11.3:1
Valve configuration: Dual overhead camshafts
Valves per cylinder: 4
Assembly site/s: St. Catharines, Ontario
Flint Engine South, Flint Mi.
Ramos Arizpe, Mexico
Melbourne, Australia
Valve lifters: Roller follower with hydraulic lash adjusters
Firing order: 1-2-3-4-5-6
Bore x stroke: 94 x 85.6 mm
Bore Center ( mm ) 103
Bore Area ( cm2 ) ( total engine bore area ) 416.39
Fuel system: DI
Fuel Type: Regular Unleaded
Applications: Horsepower: hp ( kw )
Buick Enclave ( with dual exhaust ) 288 hp ( 215 kW ) @ 6300 rpm SAE CERTIFIED
Chevrolet Traverse ( with dual exhaust ) 288 hp ( 215 kW ) @ 6300 rpm SAE CERTIFIED
Chevrolet Traverse ( with single exhaust ) 281 hp ( 210 kW ) @ 6300 rpm SAE CERTIFIED
GMC Acadia ( with dual exhaust ) 288 hp ( 215 kW ) @ 6300 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Buick Enclave ( with dual exhaust ) 270 lb-ft ( 366 Nm ) @ 3400 rpm SAE CERTIFIED
Chevrolet Traverse ( with dual exhaust ) 270 lb-ft ( 366 Nm ) @ 3400 rpm SAE CERTIFIED
Chevrolet Traverse ( with single exhaust ) 266 lb-ft ( 361 Nm ) @ 3400 rpm SAE CERTIFIED
GMC Acadia ( with dual exhaust ) 270 lb-ft ( 366 Nm ) @ 3400 rpm SAE CERTIFIED
   
Maximum Engine Speed: 6700 rpm
Engine Mass (kg/lbs) engine plant as shipped weight 164 / 361 (estimate) Acadia, Enclave, Traverse
Emissions controls: Evaporative system
Dual catalytic converters
Positive crankcase ventilation
MATERIALS  
Block: Sand cast aluminum (319) with cast in iron bore liners
Cylinder head: Cast aluminum ( 319 semi permanent mold )
Intake manifold: Aluminum ( 319 Upper, and Lower )
Exhaust manifold: High-silicon moly cast iron
Main bearing caps: Sintered steel ( CU infiltrated )
Crankshaft: Forged steel ( 1038 V )
Camshaft: Cast nodular iron
Connecting rods: Sinter forged steel
Additional features: Four-cam continuously variable cam phasing
Internal exhaust gas recirculation ( EGR )
Pressure-actuated piston cooling jets
Torque-based engine management system
Secondary throat cut inlet ports
Direct injection fuel system
High-pressure, engine-driven fuel pump with stainless steel fuel rails
Internal front cover damper plates
Cartridge style oil filter
Extended life spark plugs
Extended life coolant
Extended life accessory drive belts
7.7mm IT chain system for all HFV6 applications
Coil-on-plug ignition
Structural cast-aluminum oil pan with steel baffles
5W30 GF4 Mineral Oil
Synthetic Oil for Cadillac applications
Buick Enclave Transmission
MY9-6T75
MH6-6T75-AWD
Chevrolet Traverse Transmission
MY9-6T75
MH6-6T75-AWD
GMC Acadia Transmission
MH6-6T75-AWD
MY9-6T75

Cylinder Block and Rotating Assembly


Aluminum cylinder block is manufactured with a lost-foam process that produces a product that has great dimensional accuracy, requires less machining and allows easier recovery of the sand for greater materials recycling. The block features a ladder-type main bearing design that promotes rigidity, for greater engine durability and reduced vibrations.

Aluminum Cylinder Head with Dual Overhead Camshafts


Aluminum cylinder head with dual overhead camshafts. Four valves per cylinder increase airflow in and out of the engine. The cylinder head's design incorporates carefully designed combustion chambers and airflow ports that enable regular-grade gasoline to be used with a relatively high compression ratio.

Camshaft phasing


Variable valve timing, maximizing engine performance for given demands and conditions. This allows exceptionally smooth idling. Under other operating conditions, the phaser adjusts to deliver optimal exhaust-valve timing for performance, drivability and fuel economy. The result is linear delivery of torque, with near-peak levels over a broad rpm without sacrificing overall engine response or drivability.

Returnless Fuel Injection


Returnless fuel injection system, also known as a demand system, that helps optimize performance and emissions. It delivers only the amount of fuel needed by the injectors, and returns no fuel to the gas tank, which essentially eliminates heat transfer from the engine to tank. This reduces the amount of vapor generated in the tank and captured by the vehicle's Onboard Refueling Vapor Recovery (ORVR) system.

Integrated Exhaust Manifold and Catalytic Converter


One-piece exhaust manifold/catalytic converter, which helps the converter reach operating temperature resulting in reduced emissions.

 



Overview

The Vortec 2.9L I-4 is part of a modular family of inline engines. GM's inline truck engines feature advanced technologies that optimize performance and efficiency, including: Aluminum-intensive construction, including the cylinder block and head, dual-overhead camshafts, variable valve timing, electronic throttle control, coil-on-plug ignition.

Description: 2.9L I-4 (LLV)
Type: I-4
Displacement: 2921cc (178 ci)
Orientation: Longitudinal
Compression ratio: 10.0:1
Valve configuration: Dual overhead cam
Valves per cylinder: 4
Assembly site: Tonawanda, N.Y.
Valve lifters: Roller followers with stationary hydraulic lash adjusters
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 95.5 x 102 mm
Fuel system: Sequential fuel injection
Fuel type: Regular unleaded
Maximum Engine Speed: 6300 rpm
Emissions controls: Evaporative system
Supplemental Air Injection Reaction
Close-coupled and underfloor catalytic converters
Application: Horsepower: hp ( kW )
Chevrolet Colorado (base)
GMC Canyon (base)
185 hp ( 138 kW ) @ 5600 rpm SAE CERTIFIED
Application: Torque: lb-ft. ( Nm )
Chevrolet Colorado (base)
GMC Canyon (base)
190 lb-ft ( 258 Nm ) @ 2800 rpm SAE CERTIFIED
MATERIALS  
Block: Lost foam cast aluminum
Cylinder head: Lost foam cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum
Main bearing caps: Forged powder metal
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Forged powder metal
Additional features: Chain-driven dual balance shafts
Variable exhaust valve timing (VVT)
Coil-on-plug Ignition
Electronic throttle control
Iridium tip spark plugs
Oil Life Monitoring System
Extended life coolant
Structural cast aluminum oil pan
System 3 E67 Controller
Revised Spray Cone Angle MULTEC 3.5 Fuel Injectors
Chevrolet Colorado Transmission
M30-4L60E
MA5-AR-5
GMC Canyon Transmission
M30-4L60E
MA5-AR-5

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the LMF quiet and smooth.

The LMF 5.3L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 5.3L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. Large, 2.000-inch intake and 1.550-inch exhaust valves are used in the 356-T6 aluminum alloy heads, but are made of specific material that supports the load and durability requirements of a truck engine. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft phasing


The 5.3L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

FlexFuel E85 Capability


E85 is a clean-burning alternative fuel made in the United States, composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is biodegradable and doesn't contaminate the water supply. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet exhaust manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 5.3L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The LMF has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 5.3L V-8 (LMF) is a technically advanced small-block V-8 engine that delivers a great balance of power, torque and efficiency. The 5.3L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 5.3L Gen IV V-8 Small Block
Displacement: 5328cc (325 ci)
Engine Orientation: L=Longitudinal T=Transverse L
Compression ratio: 9.6:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: Romulus, MI
St. Catharines, Ontario
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 96.01 x 92mm
Fuel system: Sequential fuel injection
Fuel Type: Applications:
Regular unleaded and E85 Flex Fuel All models listed
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Applications: Horsepower: hp ( kW )
Chevrolet Express
GMC Savana
310 hp ( 231 kW ) @ 5200 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevrolet Express
GMC Savanna
334 lb-ft ( 453 Nm ) @ 4500 rpm SAE CERTIFIED
MATERIALS  
Block: Cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: E85 Capable
Variable Valve Timing ( VVT )
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Express Transmission
M30-4L60E
GMC Savana Transmission
M30-4L60E

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the LMG quiet and smooth.

The LMG 5.3L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 5.3L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque.

Large, 2.000-inch intake and 1.550-inch exhaust valves are used in the 356-T6 aluminum alloy heads, but are made of specific material that supports the load and durability requirements of a truck engine. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 5.3L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

E85 Flex-Fuel Capability


E85 is a clean-burning, domestically produced fuel composed of 85 percent ethanol alcohol and 15 percent gasoline. Ethanol is renewable and produces fewer greenhouse gases in the combustion process. It can be produced from various feed stocks, including corn and wheat stalks, forestry and agricultural waste and even municipal waste.

Active Fuel Management


GM's Active Fuel Management technology increases fuel economy approximately 6 percent under the federal government's required testing procedure and potentially more in certain real-world driving conditions. AFM temporarily deactivates four of the LMG's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. The transition takes less than 20 milliseconds, and is virtually indiscernible to most drivers.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 5.3L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The LMG has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

The Vortec 5.3L V-8 (LMG) is a technically advanced small-block V-8 engine that delivers a great balance of power, torque and efficiency for full-size trucks and SUVs. Variable valve timing helps the 5.3L optimize performance and efficiency and reduce emissions, while GM's Active Fuel Management cylinder deactivating technology helps improve fuel economy in certain light-load driving conditions. It is also E85-capable. In all applications, the engine is matched with GM's Hydra-Matic 6L80 six-speed automatic transmission.

The 5.3L's balance of performance and efficiency is great airflow throughout. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also optimizes emissions performance.

Type: 5.3L Gen IV V-8 Small Block
Displacement: 5328cc (325 ci)
Engine Orientation Longitudinal
Compression ratio: 9.6:1
Valve configuration: Overhead valves
Valves per cylinder 2
Assembly site: Romulus, MI
St. Catherines, Ontario
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 96.01 x 92mm
Fuel system: Sequential fuel injection
Fuel Type: Applications:
Regular unleaded and E85 Flex Fuel All listed models
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Applications: Horsepower: hp ( kw )
Chevrolet Avalanche 320 hp ( 239 kW ) @ 5400 rpm SAE CERTIFIED ( gasoline, as tested )
Chevrolet Suburban
GMC Yukon XL
Chevrolet Tahoe
GMC Yukon
326 hp ( 243 kW ) @ 5300 rpm SAE CERTIFIED ( E85 Flex Fuel, as tested )
Chevrolet Silverado 315 hp ( 235 kW ) @ 5200 rpm SAE CERTIFIED ( gasoline, as tested )
GMC Sierra 326 hp ( 243 kW ) @ 5300 rpm SAE CERTIFIED ( E85 Flex Fuel, as tested )
Applications: Torque: lb-ft. ( Nm )
Chevrolet Avalanche 335 lb-ft ( 454 Nm ) @ 4000 rpm SAE CERTIFIED ( gasoline, as tested )
Chevrolet Suburban
GMC Yukon XL
Chevrolet Tahoe
GMC Yukon
Chevrolet Silverado
GMC Sierra
348 lb-ft ( 472 Nm ) @ 4400 rpm SAE CERTIFIED ( E85 Flex Fuel, as tested )
MATERIALS  
Block: Cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional features: Active Fuel Management™
E85 Flex Fuel
Variable Valve Timing ( VVT )
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Oil Life Monitor System
Chevrolet Avalanche Transmission
MYC-6L80
Chevrolet Silverado, LT, LTZ
MYC-6L80
Chevrolet Suburban
MYC-6L80
Chevrolet Tahoe
MYC-6L80
GMC Sierra, SLE, SLT Transmission
MYC-6L8
GMC Yukon, XL
MYC-6L80

Cylinder Block and Rotating Assembly


The Duramax block features casting enhanced to support smoother and quieter engine operation. It uses a strong cast iron foundation known for its durability, with induction-hardened cylinder walls and five nodular iron main bearings. A die-cast aluminum lower crankcase strengthens the engine block and serves as the lower engine cover, while also reducing the engine's overall weight.

Working within the cylinder block is a robust rotating assembly that features a forged steel crankshaft, forged steel connecting rods and forged aluminum pistons. The crankshaft is surface-hardened by nitriding, a process widely acknowledged as the most effective means of limiting wear and ensuring durability.

Pistons


The pistons are redesigned without pin bushings to reduce reciprocating weight, which helps the engine rev quicker and respond more immediately to throttle changes. The connecting rods that are used with the pistons feature a smaller-diameter pin bore on the small end to support the strengthened pistons. Piston-cooling oil jets are located at the bottom of the cylinder bores and spray engine oil on the bottom of the pistons. The extra lubrication cools the pistons, reducing friction and operational noise, while also bolstering the engine's durability.

Cylinder Heads


The Duramax diesel features an aluminum cylinder head design, with six head bolts per cylinder and four valves per cylinder. The aluminum material of the heads helps reduce the engine's overall weight, while the six-bolt design provides exceptional head-clamping strength – a must in a high-compression, turbocharged application.

2000-Bar Fuel System with Piezo Injectors


The Duramax uses a common-rail direct injection fuel system. Piezo injectors allow a more precise metering of the fuel, especially for very small quantities of injected fuel, which leads to a smoother idle and lower combustion noise.

Variable Geometry Turbo charging System


A variable-vane turbocharger is employed on the Duramax 6.6L. With the variable-geometry turbocharger, the engine delivers more power with lower exhaust emissions and no decrease in overall fuel efficiency. The system uses self-adjusting turbine vanes and sophisticated electronic controls to automatically adjust boost pressure and exhaust backpressure.

Emissions and Particulate Control Technology


The Duramax diesel features the latest in emission control technology, making it the cleanest Duramax engine ever produced, with NOx emissions reduced by at least 63 percent in the LML version.

B20 Biodiesel Capability


The LML version of the Duramax 6.6L turbo diesel is capable of running on B20 biodiesel, a fuel composed of 20 percent biodiesel and 80 percent conventional diesel. B20 helps lower carbon dioxide emissions and lessens dependence on petroleum. It is a domestically produced, renewable fuel made primarily of plant matter – mostly soybean oil

 



Overview

With nearly 1.3 million Duramax diesel engines in operation no other automaker has as much diesel engine development experience in meeting the demands of the heavy-duty truck customer as General Motors. The Duramax 6.6L turbo diesel engine is strong, powerful and efficient. Features such as common rail fuel injection and aluminum heads with a six-bolt-per-cylinder design has helped cement the Duramax's foundation years ago and continues to make the Duramax diesel a relevant product.

Type: ENGINE DIESEL, 8 CYL, 6.6L, DI, V8, TURBO, DURAMAX
Displacement: 6.6L (403 ci)
Engine Orientation: Longitudinal
Compression ratio: 16.0:1
Valve configuration: OHV
valves per cylinder: 4 valves per cylinder
Assembly site: "DMAX" Moraine, Ohio
Valve lifters: Mechanical roller
Firing order: 1 - 2 - 7 - 8 - 4 - 5 - 6 - 3
Bore x stroke: 103 mm x 99 mm
Fuel system: direct injection diesel with high pressure common rail
Fuel Type: Ultra-low sulfur diesel & B20 Biodiesel
Emissions controls: Cooled Exhaust Gas Recirculation (EGR)
EGR cooling – bypass system(LML only)
Selective Catalytic Reduction (SCR)
Diesel Particulate Filter (DPF)
Intake throttle
   
Applications: Horsepower: hp ( kW )
Chevrolet Silverado HD
GMC Sierra HD
397 Hp ( 294kW ) @ 3000 RPM SAE certified
 
Applications: Torque:lb-ft. ( Nm )
Chevrolet Silverado HD
GMC Sierra HD
765 Ft-lb ( 1037Nm) at 1600 RPM
Maximum Engine Speed: 3000 rpm Silverado and Sierra (Heavy Duty), Express and Savana
MATERIALS  
Block: cast iron
Cylinder head: cast aluminum
Intake manifold: cast aluminum
Exhaust manifold: cast nodular iron with steel pipe extension
Main bearing caps: cast nodular iron
Crankshaft: forged steel
Camshaft: steel
Connecting rods: forged steel, stress fractured
Additional features: charge air cooling
Recommended oil-change interval: Per the computerized Oil Life System. Requires CJ-4 Engine Oil to Maximize Life.
Recommended coolant change interval: 5 Years or 150,000 Miles
Capacities  
Engine Oil (qt/ L) 10/9.5
Chevrolet Silverado 2500HD/3500HD Transmission
MW7-LCT 1000
GMC Sierra 2500HD/3500HD/DenaliHD Transmission
MW7-LCT 1000

Cylinder Block and Rotating Assembly


The Duramax block features casting enhanced to support smoother and quieter engine operation. It uses a strong cast iron foundation known for its durability, with induction-hardened cylinder walls and five nodular iron main bearings. A die-cast aluminum lower crankcase strengthens the engine block and serves as the lower engine cover, while also reducing the engine's overall weight.

Working within the cylinder block is a robust rotating assembly that features a forged steel crankshaft, forged steel connecting rods and forged aluminum pistons. The crankshaft is surface-hardened by nitriding, a process widely acknowledged as the most effective means of limiting wear and ensuring durability.

Pistons


The pistons are redesigned without pin bushings to reduce reciprocating weight, which helps the engine rev quicker and respond more immediately to throttle changes. The connecting rods that are used with the pistons feature a smaller-diameter pin bore on the small end to support the strengthened pistons. Piston-cooling oil jets are located at the bottom of the cylinder bores and spray engine oil on the bottom of the pistons. The extra lubrication cools the pistons, reducing friction and operational noise, while also bolstering the engine's durability.

Cylinder Heads


The Duramax diesel features an aluminum cylinder head design, with six head bolts per cylinder and four valves per cylinder. The aluminum material of the heads helps reduce the engine's overall weight, while the six-bolt design provides exceptional head-clamping strength – a must in a high-compression, turbocharged application.

2000-Bar Fuel System with Piezo Injectors


The Duramax uses a common-rail direct injection fuel system. Piezo injectors allow a more precise metering of the fuel, especially for very small quantities of injected fuel, which leads to a smoother idle and lower combustion noise.

Variable Geometry Turbo charging System


A variable-vane turbocharger is employed on the Duramax 6.6L. With the variable-geometry turbocharger, the engine delivers more power with lower exhaust emissions and no decrease in overall fuel efficiency. The system uses self-adjusting turbine vanes and sophisticated electronic controls to automatically adjust boost pressure and exhaust backpressure.

Emissions and Particulate Control Technology


The Duramax diesel features the latest in emission control technology, making it the cleanest Duramax engine ever produced, with NOx emissions reduced by at least 63 percent in the LML version.

B20 Biodiesel Capability


The LML version of the Duramax 6.6L turbo diesel is capable of running on B20 biodiesel, a fuel composed of 20 percent biodiesel and 80 percent conventional diesel. B20 helps lower carbon dioxide emissions and lessens dependence on petroleum. It is a domestically produced, renewable fuel made primarily of plant matter – mostly soybean oil

 


 


DURAMAX 6.6L TURBO DIESEL (LGH)

DURAMAX 6.6L TURBO DIESEL (LGH)

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Overview

With nearly 1.3 million Duramax diesel engines in operation no other automaker has as much diesel engine development experience in meeting the demands of the heavy-duty truck customer as General Motors. The Duramax 6.6L turbo diesel engine is strong, powerful and efficient. Features such as common rail fuel injection and aluminum heads with a six-bolt-per-cylinder design has helped cement the Duramax's foundation years ago and continues to make the Duramax diesel a relevant product.

Type: ENGINE DIESEL, 8 CYL, 6.6L, DI, V8, TURBO, DURAMAX
Displacement: 6.6L (403 ci)
Engine Orientation: Longitudinal
Compression ratio: 16.0:1
Valve configuration: OHV
valves per cylinder: 4 valves per cylinder
Assembly site: "DMAX" Moraine, Ohio
Valve lifters: Mechanical roller
Firing order: 1 - 2 - 7 - 8 - 4 - 5 - 6 - 3
Bore x stroke: 103 mm x 99 mm
Fuel system: direct injection diesel with high pressure common rail
Fuel Type: Ultra-low sulfur diesel & B20 Biodiesel
Emissions controls: Cooled Exhaust Gas Recirculation (EGR)
Selective Catalytic Reduction (SCR)
Diesel Particulate Filter (DPF)
Intake throttle
Applications: Horsepower: hp ( kW )
Chevrolet Express
GMC Savana
260 hp (194 kW) @ 3100 rpm (SAE Certified)
GMC Sierra HD
Chevrolet Silverado HD
335 hp (250kW) @ 3100 rpm (SAE Certified)
Applications: Torque:lb-ft. ( Nm )
Chevrolet Express
GMC Savana
525 lb-ft. (712 Nm) @ 1600 rpm
GMC Sierra HD
Chevrolet Silverado HD
685 lb-ft. (929 Nm ) @ 1600 rpm
Maximum Engine Speed: 3100 rpm Silverado and Sierra (Heavy Duty), Express and Savana
MATERIALS  
Block: cast iron
Cylinder head: cast aluminum
Intake manifold: cast aluminum
Exhaust manifold: cast nodular iron with steel pipe extension
Main bearing caps: cast nodular iron
Crankshaft: forged steel
Camshaft: steel
Connecting rods: forged steel, stress fractured
Additional features: charge air cooling
Recommended oil-change interval: Per the computerized Oil Life System. Requires CJ-4 Engine Oil to Maximize Life.
Recommended coolant change interval: 5 Years or 150,000 Miles
Capacities  
Engine Oil (qt/ L) 10/9.5
Chevrolet Express Transmission
MYD-6L90
Chevrolet Silverado HD
MW7-LCT 1000
GMC Savana Transmission
MYD-6L90
GMC Sierra HD
MW7-LCT 1000

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain.

Within the LS3 block is a durable rotating assembly that includes a steel crankshaft and connecting rods, as well as high-strength, aluminum-alloy pistons. The flat-top pistons are also lightweight, which enhances high-rpm performance, as they enable the engine to rev quicker.

High-Flow Cylinder Heads and Valvetrain


The LS3's cylinder heads feature rectangular intake ports that support exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

High-Flow Intake Manifold with Acoustic Shell


The LS3's intake manifold ports are designed to match cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional "skull cap" acoustic shell to reduce radiated engine noise.

Dry Sump-Style Oiling System with Manual Transmission


Corvette models equipped with a manual transmission feature a dry sump oiling system which promotes exceptional lubrication system performance during extended high-rpm use under high cornering loads.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

58X Ignition System


The LS3 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 


 


 



Overview

The 6.2L LS3 is a direct descendant of the original small-block, sharing key dimensions. As with other members of the small-block engine family, one of the enablers of the LS3's balance of performance and efficiency is great airflow throughout. Intake flow was improved over previous engines by straightening out and optimizing the flow path from the intake manifold into the cylinder heads, while the exhaust ports are also designed for greater flow. The engine's efficiency also provides an optimum reduction in emissions.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162cc (376.0 ci)
Compression ratio: 10.7:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: St. Catharines, Ontario
Assembly site Gr. Sprt. Manual Coupe: Performance Build Center (PBC), Wixom, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92mm
Fuel system: Sequential fuel injection
Fuel type: Premium fuel recommended, not required
Engine Orientation Longitudinal
Valves per cylinder 2
Bore Center (mm) 111.76
Engine Mass ( kg/lbs ) 183 / 403
Engine Mass (kg/lbs) Gr. Sprt. Manual Coupe: 211 / 466
Applications: Horsepower: hp ( kW )
Chevrolet Camaro SS 426 hp ( 318 kW ) @ 5900 rpm SAE CERTIFIED
Chevrolet Corvette 430 hp ( 321 kW ) @ 5900 rpm SAE CERTIFIED
Chevrolet Corvette Gr Sprt 430 hp ( 321 kW ) @ 5900 rpm SAE CERTIFIED
Chevrolet Corvette Gr Sprt Manual Coupe 430 hp ( 321 kW ) @ 5900 rpm SAE CERTIFIED
Chevrolet Corvette w/ Optional Exhaust 436 hp ( 325 kW ) @ 5900 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevrolet Camaro 420 lb-ft ( 569 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Corvette 424 lb-ft ( 575 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Corvette Gr Sprt 424 lb-ft ( 575 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Corvette Gr Sprt Manual Coupe 424 lb-ft ( 575 Nm ) @ 4600 rpm SAE CERTIFIED
Chevrolet Corvette w/ Optional Exhaust 428 lb-ft ( 580 Nm ) @ 4600 rpm SAE CERTIFIED
Maximum Engine Speed: 6600 rpm
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Materials:  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast iron with undercut and rolled fillets
Crankshaft Gr. Sprt. Manual Coupe: Forged steel crank
Camshaft: Hollow steel
Connecting rods: Forged powder metal
Additional features: Extended life spark plugs
Extended life coolant
Dry Sump Oil Lubrication System - Gr Sprt. Manual Coupe Only
Oil level sensor
Oil Life System
Chevrolet Camaro SS (with manual transmission) Transmission
M10-6L90M
Chevrolet Corvette/Corvette Grand Sport
MM6-6L85M
MYC-6L80
MZ6-6L90M

Cylinder Block


The LS7's Gen-IV cylinder block shares two key design elements with GM's original small-block V-8: a 90-degree cylinder angle and 4.400-inch bore centers. The LS7 uses unique pressed-in cast iron cylinder liners to accommodate the largest cylinders bores in the engine family. The LS7 block also features very durable, doweled-in, forged-steel main bearing caps, which hold the balanced, forged-steel crankshaft in place and reduce crank flex.

The Gen IV block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain.

Deck Plate Honing


A precision machining process typically reserved for high-performance engines, is used on the LS7 cylinder block to maximize engine life, reduce friction between engine parts and increase horsepower. It is advantageous in applications where cylinder head pressures are greater than average – such as with a supercharged engine – to ensure cylinder sealing and prevent scuffing of the piston against the bore wall. In the LS7 engine, this means improved bore life and ring sealing. True bores and better sealing are keys to optimizing power.

Titanium Connecting Rods


Lightweight titanium connecting rods are used in the LS7 to reduce the pressure on the rod end bearings and the main bearings, and allow the bearings to be optimally sized for the least amount of friction. The lightweight rods are matched with pistons that feature tapered wrist pins to reduce weight. The piston rings are anodized to reduce blow-by and friction, while the skirts are coated with a polymer material to limit bore scuffing and reduce noise.

Racing-Derived Cylinder Heads


The LS7's large displacement would mean little in terms of horsepower if the engine could not draw in and then expel enough air to take advantage. To that end the LS7 is fitted with high-flow cylinder heads that are derived from racing heads first proven on the track with the Corvette Racing team. The heads feature fully CNC-machined intake, exhaust ports and 70cc combustion chambers to reduce airflow restrictions, while the high machining consistency of the machining procedure enable's the LS7's high, 11.0:1 compression ratio.

High-Flow Intake Manifold with Acoustic Shell


The LS7's intake manifold ports are designed to match cylinder head. The composite manifold is manufactured with a lost core process to improve runner-to-runner variation and to reduce flow losses. Acoustic foam is sandwiched between the outside top of the intake manifold and an additional "skull cap" acoustic shell to reduce radiated engine noise.

Dry Sump Oiling System


Corvette models equipped with a manual transmission feature a dry sump oiling system which promotes exceptional lubrication system performance during extended high-rpm use under high cornering loads.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

58X Ignition System


The LS7 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

Hydroformed Exhaust Manifolds


The exhaust manifolds are made of hydroformed stainless steel, which is lighter than cast iron, and feature a unique four-into-one collector that designed to maximize airflow. Exhaust pipes on the LS7-equipped Corvette Z06 are three-inches in diameter, compared to the 2.5-inch pipes on Corvettes built with the 6.0L LS2.

 



Overview

The LS7 is easily identified under the hood by red engine covers with black lettering. It shares the basic architecture of other Gen IV V-8 engines, but is the largest-displacement variant, featuring pressed-in steel cylinder liners to accommodate the engine's larger diameter, 4.125-inch (104.8 mm) cylinder bores. It also uses a racing-style dry-sump oiling system that helps ensure adequate oil pressure during high-load cornering.

Each LS7 is assembled by hand by a single builder at GM's unique Performance Build Center in Wixom, Michigan. The 100,000-square-foot facility weaves the best practices of low-volume niche manufacturers and the established quality and manufacturing standards at GM to ensure the highest-quality specialized engines.

Type: 7.0L Gen IV V-8 Small Block
Displacement: 7008 cc (427.6 ci)
Engine Orientation: L=Longitudinal T=Transverse L
Compression ratio: 11.0:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: P.B.C. Wixom, Mi.
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 104.8 X 101.6
Bore Center (mm) 111.76
Bore Area: ( cm2 ) ( total engine bore area ) 689.75
Fuel system: Sequential fuel injection
Fuel Type: Premium Fuel required
Engine Mass ( kg/lbs ) 206 / 454
Application: Horsepower: hp ( kw )
Chevrolet Corvette Z06 505 hp ( 377kw ) @ 6300 RPM SAE CERTIFIED
Application: Torque: lb-ft. ( Nm )
Chevrolet Corvette Z06 470 lb-ft ( 637Nm ) @ 4800 RPM SAE CERTIFIED
Maximum Engine Speed: 7100 rpm
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Stainless Steel
Main bearing caps: Forged steel
Crankshaft: Forged 4140 steel
Camshaft: Hollow steel
Connecting rods: Forged Titanium
Additional features: Extended life spark plugs
Titanium Intake Valves
Extended life coolant
Oil level sensor
Oil Life System
Chevrolet Corvette Z06 Transmission
MM6-6L85M

Enhanced Cylinder Block


The 6.2L engine block used with the LS9 is cast from 319-T7 aluminum and fitted with cast-iron cylinder liners. It has been strengthened 20 percent compared to prior generations of this engine, by optimizing the size of the bulkhead "windows" to take advantage of material thickness in the bulkhead. The enlarged bulkhead windows also improve bay-to-bay breathing by managing airflow inside the engine more efficiently, thereby decreasing pumping loss, or reducing resistance to the pistons' downward movement.

The engine block was developed with the latest math-based tools and data acquired in GM's racing programs, and it provides an exceptionally light, rigid foundation for an impressively smooth cam-in-block engine. Its deep-skirt design helps maximize strength and minimize vibration, and its aluminum construction reduces weight approximately 100 pounds compared to a conventional cast-iron cylinder block.

Deck Plate Honing


A precision machining process typically reserved for high-performance engines, is used on the LS9 cylinder block to maximize engine life, reduce friction between engine parts and increase horsepower. It is advantageous in applications where cylinder head pressures are greater than average – such as with a supercharged engine – to ensure cylinder sealing and prevent scuffing of the piston against the bore wall. In the LS9 engine, this means improved bore life and ring sealing. True bores and better sealing are keys to optimizing power.

Forged-Aluminum Pistons with Oil-Spray Cooling


The LS9's pistons are premium forged aluminum components, for a high-performance combination of low mass, high strength and durability. These are considerably lighter than conventional aluminum pistons, which translates to less reciprocating mass inside the engine. The LS9 also incorporates oil-spray piston cooling. Eight oil-squirting jets in the engine block drench the underside of each piston and the surrounding cylinder wall with an extra layer of cooling, friction-reducing oil. The oil spray reduces piston temperature, promoting extreme output and long-term durability.

Lightweight Rotating Assembly with Titanium Connecting Rods


Within the LS9's cylinder block spins a balanced, dropped-forged micro-alloy steel crankshaft with a nine-bolt flange to mount the flywheel. Titanium connecting rods mate the crank with the pistons, for the ultimate combination of strength and light weight. The titanium rods weigh roughly 25 percent less than conventional iron or steel. They reduce pressure on both the rod-end bearings and main bearings, and allow the bearings to be optimally sized for the least amount of friction.

Refined Low-Overlap Camshaft


A refined camshaft helps balance the 6.2L LS9's remarkable output with silky, tractable low-rev operation. It camshaft operates the engine's valves and its design is crucial to both power and smoothness.

High-Flow Rotocast Cylinder Heads


The LS9 cylinder heads are manufactured with a unique rotocast method, which rotates the head mold as the molten alloy cools and essentially eliminates porosity, or microscopic pockets of air trapped in the casting. Rotocasting delivers a stronger part that helps maintain performance and structural integrity over the life of the engine.

Dual-Pressure/Center-Feed Fuel System


To ensure appropriate fueling in all conditions, the LS9 features a dual-pressure fuel system. It delivers about 36 psi (250 kPa) at idle and low speeds. Yet the electronic throttle management system can immediately increase fuel pressure to 87 psi (600 kPa) for sustained high-speed operation or wide-open throttle. The dual-pressure system reacts according to throttle application, and presents several advantages. It limits the energy used by the fuel pump at low speeds, for maximum efficiency, and it reduces operational noise.

The LS9 also employs a center-feed fuel rail that delivers gasoline to the center of the injector rail and each bank. This helps reduce fuel pressure variation among the injectors, as well as noise.

Direct-Mount Ignition Coils


The LS9's coil-on-plug ignition features advanced coils that are smaller and lighter than those used on previous V-8s. An individual coil for each spark plug delivers maximum voltage and consistent spark density, with no variation between cylinders.

Supercharger with Four-Lobe Rotors


State-of-the-art supercharging technology is the foundation of the LS9's remarkable performance. The supercharger is an air pump driven by the engine's crankshaft. It forces more air into the engine's combustion chambers than the engine could otherwise draw on its own. The increased volume of oxygen allows the engine to efficiently process more fuel, and thus generate more power.

Dual-Brick Air-to-Liquid Intercooler


An advanced intercooling system increases the 6.2L LS9's performance and extends its supercharger's benefits. The engine's charge cooler is integrated in the supercharger case just above the rotors, with two air-to-liquid cooling "bricks" that substantially lower the temperature of air used in the combustion process. Intercoolers are familiar features on supercharged and turbocharged engines. Similar in concept to an engine's radiator, intercoolers cool the air pumped by the charging device into the cylinders. Cooler air is denser air, which means more oxygen in a given volume, resulting in optimal combustion and more power. Traditionally, intercoolers look like small radiators mounted somewhere outside the engine, with air fed into the engine through a plumbing network.

Dry Sump-Style Oiling System


To ensure the 6.2L LS9 operates at peak, low-friction efficiency, and to promote durability during extended high-rpm use under high cornering loads, the engine is equipped with a racing-style dry sump-type lubrication system and dual-gerotor oil pump.

Stainless Steel Exhaust Manifolds with Close-Coupled Catalysts


The 6.2L LS9 exhaust manifolds are constructed of stainless steel and designed on the principle that low restriction and less pumping loss equals more horsepower and torque. Each manifold consists of four tubes hydroformed from 309 stainless steel. The manifolds are fitted with a pair of close-coupled catalytic converters that heat quickly, achieving light-off temperature and closed-loop operations in seconds.

Advanced Electronic Throttle Control


With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. The ETC system can deliver outstanding throttle response and greater reliability than a mechanical connection.

58X Ignition System


The LS9 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

Performance Build Center


The LS9 is manufactured at the Performance Build Center.

 



Overview

The supercharged LS9 is the most powerful production engine GM has ever offered. It is the standard engine in the Corvette ZR1 and helps it achieve enviable performance benchmarks. It is civil at low speeds and remarkably tractable at all speeds. Percolating beneath the civil demeanor, however, is a deep well of power. An advanced, Gen IV supercharger with a unique four-lobe rotor design helps the LS9 produce its admirable, broad performance range.

The LS9 is assembled by hand by a single builder at GM's unique Performance Build Center in Wixom, Mich. The 100,000-square-foot facility weaves the best practices of low-volume niche manufacturers and the established quality and manufacturing standards at GM to ensure the highest-quality specialized engines.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162 cc (376 ci)
Engine Orientation Longitudinal
Compression ratio: 9.1:1
Valve configuration: Overhead valves (2 valves per cylinder)
Assembly site: Wixom, MI
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92mm
Fuel system: Sequential fuel injection
Fuel Type: Premium required
Maximum Engine Speed: 6600 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Valves per cylinder 2
Bore Center (mm) 111.76
Applications: Horsepower: hp ( kw )
Chevrolet Corvette ZR1 638 hp ( 476 kW ) @ 6500rpm SAE CERTIFIED
Applications: Torque: lb-ft ( Nm )
Chevrolet Corvette ZR1 604 lb-ft ( 819 Nm ) @ 3800 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: A356-T6 rotocast cast aluminum
Intake manifold: Cast aluminum
Exhaust manifold: Stainless steel
Main bearing caps: Forged steel
Crankshaft: Forged steel
Camshaft: Hollow steel
Connecting rods: Forged Titanium
Additional features: 2.3 L/rev Supercharger
Integrated dual coolant to air intercooler
Titanium inlet valve
Forged Pistons
Piston oil spray cooling
Hollow steel exhaust valve
Direct mount ignition coils
Corvette ZR1 Transmission
MH3-6L95M
ME2

Enhanced Cylinder Block


The 6.2L engine block used with the LSA is cast from 319-T7 aluminum and fitted with cast-iron cylinder liners. Compared to previous blocks, it has been strengthened 20 percent by optimizing the size of the bulkhead "windows" to take advantage of material thickness in the bulkhead. The enlarged bulkhead windows also improve bay-to-bay breathing by managing airflow inside the engine more efficiently, thereby decreasing pumping loss, or reducing resistance to the pistons' downward movement.

The engine block was developed with the latest math-based tools and data acquired in GM's racing programs, and it provides an exceptionally light, rigid foundation for an impressively smooth cam-in-block engine. Its deep-skirt design helps maximize strength and minimize vibration, and its aluminum construction reduces weight approximately 100 pounds compared to a conventional cast-iron cylinder block.

Deck Plate Honing


A precision machining process reserved for high-performance engines, is used on the LSA cylinder block to maximize engine life, reduce friction between engine parts and increase horsepower. It is advantageous in applications where cylinder head pressures are greater than average – such as with a supercharged engine – to ensure cylinder sealing and prevent scuffing of the piston against the bore wall. In the LSA engine, this means improved bore life and ring sealing. True bores and better sealing are keys to optimizing power.

Pistons with Oil-Spray Cooling


The LSA's pistons are aluminum-cast from a high-silicon alloy developed for its combination of strength and heat-management properties. Casting reduces noise-generating potential, compared to other high-performance piston materials, such as forged aluminum, and is specified when noise and vibration control is a priority. The hypereutectic pistons are also lighter than conventional steel, which translates to less reciprocating mass inside the engine. Less mass means greater efficiency, high-rpm capability and a feeling of immediate response as the engine builds rpm.

Lightweight Rotating Assembly


Within the LSA's cylinder block spins a balanced, dropped-forged steel crankshaft with an eight-bolt flange to mount the flywheel. The eight-bolt pattern increases clamping strength compared to naturally aspirated 6.2L V-8s, which use a six-bolt crank flange. Forged powder-metal connecting rods link the crankshaft and pistons. They are forged under extreme pressure from alloy metals reduced to powder, rather the melted to liquid, for a balance of low mass and high strength. They reduce pressure on both the rod-end bearings and main bearings, compared to conventional rods, and allow the bearings to be optimally sized for the least amount of friction.

Refined Low-Lift/Low-Overlap Camshaft


A refined camshaft helps balance the 6.2L LSA's high output with smooth, tractable low-rpm performance. The torque-enhancing benefits of the supercharger allowed engineers to develop a "softer," lower-lift camshaft for the LSA, compared to the typical high-rev, high-power exotic car engine. The result is smoother operation at idle and during low-speed driving.

High-Flow Rotocast Cylinder Heads


The LSA cylinder heads are manufactured with a unique rotocast method, which rotates the head mold as the molten alloy cools and essentially eliminates porosity, or microscopic pockets of air trapped in the casting. Rotocasting delivers a stronger part that helps maintain performance and structural integrity over the life of the engine.

Dual-Pressure/Center-Feed Fuel System


To ensure appropriate fueling in all conditions, the LSA features a dual-pressure fuel system. It delivers about 36 psi (250 kPa) at idle and low speeds. Yet the electronic throttle management system can immediately increase fuel pressure to 87 psi (600 kPa) for sustained high-speed operation or wide-open throttle. The dual-pressure system reacts according to throttle application, and presents several advantages. It limits the energy used by the fuel pump at low speeds, for maximum efficiency, and it reduces operational noise.

The LSA also employs a center-feed fuel rail that delivers gasoline to the center of the injector rail and each bank. This helps reduce fuel pressure variation among the injectors, as well as noise.

Direct-Mount Ignition Coils


The LSA's coil-on-plug ignition features advanced coils that are smaller and lighter than those used on previous V-8s. An individual coil for each spark plug delivers maximum voltage and consistent spark density, with no variation between cylinders.

Supercharger with Four-Lobe Rotors


State-of-the-art supercharging technology is the foundation of the LSA's remarkable performance. The supercharger is an air pump driven by the engine's crankshaft. It forces more air into the engine's combustion chambers than the engine could otherwise draw on its own. The increased volume of oxygen allows the engine to efficiently process more fuel, and thus generate more power.

Dual Brick Air-to-Liquid Intercooler


An advanced intercooling system increases the 6.2L LSA's performance and extends its supercharger's benefits. The engine's charge cooler is integrated in the supercharger case just above the rotors, with two air-to-liquid cooling "bricks" that substantially lower the temperature of air used in the combustion process. Intercoolers are familiar features on supercharged and turbocharged engines. Similar in concept to an engine's radiator, intercoolers cool the air pumped by the charging device into the cylinders. Cooler air is denser air, which means more oxygen in a given volume, resulting in optimal combustion and more power. Traditionally, intercoolers look like small radiators mounted somewhere outside the engine, with air fed into the engine through a plumbing network.

Upgraded Oiling System


To ensure peak, low-friction efficiency, and to promote durability during extended high-rpm operation, the LSA has a more powerful oil pump than the naturally aspirated 6.2L LS3. The oil pump capacity is increased to 33.8 gallons per minute and the LSA's six-quart oil pan is fitted with a liquid-to-air oil cooler.

Cast-Iron Exhaust Manifolds with Close-Coupled Catalysts


The 6.2L LSA exhaust manifolds are fabricated from a premium high-silicon, high-moly iron alloy. The material delivers excellent heat management properties, and the design ensures the high flow volume required of an engine with the LSA's capability. Immediately downstream, the exhaust manifolds are fitted with a pair of close-coupled catalytic converters that heat quickly, achieving light-off temperature and closed-loop operations in seconds.

58X Ignition System


The LSA has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 


 


 


 



Overview

More than sheer performance, the LSA balances great power with exceptional refinement. Everything from the pistons to the aesthetic engine cover was carefully selected and tuned to deliver quiet performance. An advanced, sixth-generation Eaton supercharger with high-twist four-lobe rotors is a large contributor to the engine's quiet high performance. It enables a broad power band with almost imperceptible operation.

GM engineers created 370 different power simulations to optimize the LSA. It has been validated beyond 100,000 miles and has accumulated more than 6,400 hours of dynamometer testing. During testing, it was run more than 270 consecutive hours at wide-open throttle without a failure, and it completed actual and simulated 24-hour track tests.

Type: 6.2L Gen IV V-8 Small Block
Displacement: 6162 cc (376 ci)
Engine Orientation Longitudinal
Compression ratio: 9.1:1
Valve configuration: Overhead valves (2 valves per cylinder)
Assembly site: Silao, MX
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 103.25 x 92 mm
Fuel system: Sequential fuel injection
Fuel Type: Premium required
Maximum Engine Speed: 6200 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Valves per cylinder 2
Bore Center (mm) 111.76
Applications: Horsepower: hp ( kw )
Cadillac CTSV 556 hp ( 415 kW ) @ 6100 rpm SAE CERTIFIED
Camaro ZL1 580 hp (415 kW) @ 6100 SAE Certified
Applications: Torque: lb-ft ( Nm )
Cadillac CTSV 551 lb-ft ( 747 Nm ) @ 3800 rpm SAE CERTIFIED
Camaro ZL1 556 lb-ft (745 Nm) @ 3800 SAE Certified
MATERIALS  
Block: Cast aluminum
Cylinder head: A356-T6 rotocast cast aluminum
Intake manifold: Cast aluminum
Exhaust manifold CTS: High silicon / high moly cast iron
Exhaust manifold Camaro: Cast stainless steel
Main bearing caps: Nodular Iron
Crankshaft: Forged steel
Camshaft: Hollow steel
Connecting rods: Forged powder metal
Additional features: 1.9 L/rev Supercharger
Integrated single coolant to air intercooler
Piston oil spray cooling
Direct mount ignition coils
Cadillac CTS-V (Sedan, Coupe and Sport Wagon) Transmission
MYD-6L90
MG9-6L95M
Camaro ZL1 Transmission
MYD-6L90
MG9-6L95M

Cylinder Block and Rotating Assembly


The Vortec 4.3L features an iron cylinder block based on the small-block V-8 architecture. Inside the block, the rotating assembly consists of a strong iron crankshaft, lightweight aluminum pistons and cracked powder-metal connecting rods.

Electronic Direct Ignition System


A trio of ignition coils is mounted above the former location of the conventional distributor (a unique "stub" shaft is used to drive the oil pump). Each coil is directed by the engine's controller to fire two cylinders. The ignition system uses a 58X crankshaft-sensing reluctor wheel, similar to those used in GM's Gen IV V-8 engines.

Additional details


The Vortec 4.3L incorporates a number of features designed to optimize performance and durability, while helping keep down ownership costs. They include:

  • Machined water pump and specific gasket delivers better pump-to-block sealing
  • Cast rocker arms offer more precise tolerances
  • Low-permeable intake sealing system helps ensure minimal fuel emissions seeping out of the intake system
  • Three layers of insulated tubing for the exhaust manifolds helps reduce noise
  • Extended-life spark plugs are designed to go 100,000 miles (160,000 km) without the need for replacement
  • Extended-life Dex-Cool coolant maintains its cooling and corrosion-inhibiting properties for 150,000 miles (240,000 km)

 


 


4.3L V-6 (LU3)

4.3L V-6 (LU3)

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Overview

The Vortec 4.3L V-6's excellent torque, fuel efficiency, durability, low cost of ownership and steady improvement all contribute to its popularity as a base engine in GM's light-duty full-size trucks and vans. A counter-rotating balance shaft helps balance primary crank vibration, while the latest in electronic controls and the inherent low-end torque delivery of this overhead-valve engine have combined to make the engine very popular.

Type: 4.3L Gen1e V-6 ( LU3 )
Displacement: 4300cc (262 ci)
Engine Orientation Longitudinal
Compression ratio: 9.2:1
Valve configuration: overhead valves
Valves per cylinder 2
Assembly Site: Romulus, Mich.
Valve lifters: hydraulic roller
Firing order: 1 - 6 - 5 - 4 - 3 - 2
Bore x stroke: 101.6 x 88.39mm
Fuel system: sequential fuel injection
Fuel type: regular unleaded
Applications: Horsepower: hp ( kw )
Chevrolet Express
Chevrolet Silverado
GMC Savanna
GMC Sierra
195 hp ( 145 kw ) @ 4600 rpm
Applications: Torque: lb-ft ( Nm )
Chevrolet Express
Chevrolet Silverado
GMC Savanna
GMC Sierra
260 lb-ft ( 353 Nm ) @ 2800 rpm
Maximum Engine Speed: 5600 rpm
Emissions controls: evaporative system
Bin 5 emissions ( see additional features )
returnless fuel system
MATERIALS  
Block: cast iron
Cylinder head: cast iron
Intake manifold: lower - cast aluminum
upper - composite
Exhaust manifold: high silicon molybdenum
cast nodular iron
Main bearing caps: cast iron
Crankshaft: cast iron
Camshaft: steel
Connecting rods: powder metal (2006 interim implementation)
Additional features: All applications
Investment cast roller rocker arms
extended life spark plugs
Three layer exhaust shields
extended life coolant
GF4 oil
Dual close coupled 102 converters ( Bin 5 emissions )
4X cam timing
58X crank timing
Dual knock sensors
Threaded block heater
Oil pump stub shaft
Oil pan with noise abatement ribs
Electronic throttle control
Aluminum front cover
DIS ignition system
Chevrolet Express Transmission
M30-4L60E
Chevrolet Silverado
M30-4L60E
GMC Savana Transmission
M30-4L60E
GMC Sierra
M30-4L60E

Cylinder Block


The Ecotec 1.4L turbo's cylinder block is made of strong gray cast iron, with five reinforced main bearings. The block offers excellent thermal properties that suit the cylinder pressure and loads generated by a turbocharger system. To minimize weight, it features hollow-frame construction, making it about 20 percent lighter than a conventional casting.

Rotating Assembly


With a reinforced, solid-cast crankshaft, the Ecotec 1.4L offers strength and stiffness, particularly at higher rpm, to support the boosted cylinder pressure of the turbo system. The connecting rods are forged steel and the lightweight, hypereutectic pistons are designed with a thicker crown area and a unique ring pack to withstand the boost pressure and heat generated by the turbo system.

Variable-Flow Oil Pump


The Ecotec 1.4L turbo uses a unique variable-flow oiling system that helps maximize fuel efficiency. Rather than the linear operation of a conventional fixed-flow pump, it is accomplished with a crankshaft-driven oil pump that matches the oil supply to the engine load. The Ecotec 1.4L turbo's variable-flow pump changes its capacity based on the engine's demand for oil. This prevents using energy to pump oil that is not required for proper engine operation.

Structural Oil Pan


An aluminum oil pan is designed as a key structural component of the engine, adding stiffness that helps improve vibration characteristics.

Cylinder Head


An aluminum cylinder head with dual-overhead camshafts and four valves per cylinder is used on the Ecotec 1.4L turbo. The head's intake port design optimizes performance, efficiency and emissions by promoting greater charge motion of the intake air and a more complete burn of the air/fuel mixture. Sodium-filled exhaust valves are designed for the higher combustion temperatures of the turbo system.

Variable Valve Timing


The dual-overhead camshaft arrangement of the engine employs dual, continuously variable cam phasing to adjust the engine valves' opening and closing timing for optimal performance, fuel efficiency and emissions across the rpm.

Integrated Turbocharger and Exhaust Manifold


The Ecotec 1.4L turbo uses a unique, integrated turbocharger and exhaust manifold. The turbocharger size was chosen with an emphasis on low speed torque and throttle response. It requires fewer parts, is lighter than a conventional system, helps lower engine compartment temperatures and helps the engine warm up faster. The turbocharger is lubricated by engine oil and is liquid cooled for long-term reliability.

Electronically Controlled Thermostat


The coolant thermostat's operating point is electronically controlled to optimize engine temperatures during different phases of operation to enhance fuel efficiency. The engine control module monitors sensors and controls the thermostat based on mapping that takes into account the wide range of engine operating conditions, including temperature and load.

 



Overview

The turbocharged Ecotec 1.4L is part of GM's small-displacement, power-dense four-cylinder engines. The wide rpm range for maximum torque helps the engine deliver better driving experience and performance. This turbocharged engine's power-boosting advantage comes from forcing greater airflow into the engine. Its pressurized charge packs more air into the cylinders, allowing them to process the air and fuel of a larger engine for momentary driving situations.

The 1.4L's turbocharger is integrated within the exhaust manifold, for reduced weight and greater packaging flexibility in smaller vehicles. The engine incorporates numerous mass-reducing features, including a cast iron block with a hollow frame structure, hollow-cast camshafts and a plastic intake manifold.


Type: Ecotec 1.4L WT turbocharged
Displacement: 1364 cc (83 ci)
Engine Orientation: L (longitudinal) T (transverse) T
Compression ratio: 9.5:1
Valve configuration: Dual overhead camshafts, double continuously variable cam phaser intake and exhaust (DCVCP)
Valves per cylinder: 4
Bore x stroke: 72.5 x 82.6 mm
Bore Center: (mm) 78
Fuel system: Sequential multi-port fuel injectors with electronic throttle control
Fuel Type: Regular unleaded
Applications Horsepower: hp (kW)
Chevrolet Cruze 138 Hp (103 kW) @4900 rpm SAE CERTIFIED
Applications Applications: Torque: lb-ft. (Nm)
Chevrolet Cruze with AT 148 lb-ft. (200 Nm) @1850 rpm SAE CERTIFIED
Chevrolet Cruze with MT 148 lb-ft. (200 Nm) @2500 rpm SAE CERTIFIED
Maximum Engine Speed 6500 rpm
Emissions Summary: Close-coupled and underfloor catalytic converters; 58x ignition system; returnless fuel rail; fast light-off O2 sensor
Materials
Block: Gray cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast iron
Crankshaft: Reinforced, solid-cast
Camshaft: Hollow cast iron
Connecting rods: Forged steel
Chevrolet Cruze Transmission
MH8-6T40
MF3-M32-6

eAssist System


The eAssist system uses power stored in an advanced, 115V lithium-ion battery and channels it to a 15-kW motor generator to provide an electrical boost in various driving scenarios, optimizing engine and transmission operation and increasing fuel economy through:

  • Regenerative braking, which provides up to 15 kW of electricity to charge the battery
  • Providing up to 11 kW (15 hp) of electric power assistance during acceleration
  • Automatic engine shut-off when the vehicle is stopped
  • Aggressive fuel cut-off during deceleration down to zero vehicle speed, enabled by the torque smoothing provided by the motor-generator unit
  • Intelligent charge/discharge of the high-voltage battery.

Engine Block


The Ecotec 2.4L's sand-cast cylinder provides excellent structural support, as well as enabling greater control of noise, vibration and harshness. The main bearing bulkheads, which support the crank bearing, as well as the cylinder bore walls, have been significantly strengthened to support increased engine loads.

Aluminum Pistons with Jet-Spray Cooling


The Ecotec 2.4L's pistons use lightweight aluminum pistons, for less reciprocating mass inside the engine that enhances efficiency, decreases vibration and bolsters the feeling of performance as rpm increases. Each piston has its own directed jet that sprays oil toward its skirt, coating its underside and the cylinder wall with an additional layer of lubricant. The extra lubrication cools the pistons, reducing friction and operational noise, while also bolstering the engine's durability.

Cylinder Head


The Ecotec 2.4L has a SPM 319 aluminum cylinder head that is cast with advanced semi-permanent mold technology. This provides excellent strength, reduced machining and optimal port flow. The cylinder head is designed specifically for direct injection into each combustion chamber and includes premium valve seat, valve guide and valve materials. The cylinder head also has integral cast oil passages that feed a set of internal oil control valves that activate cam phasers, enabling variable valve timing.

DOHC with Continuously Variable Valve Timing


Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine. This arrangement is integrated on the Ecotec 2.4L's lightweight aluminum cylinder head. Both the intake and exhaust cams have hydraulically operated vane-type phasers that are managed by a solenoid and directed by the engine control module (ECM).

Direct Injection


Direct injection moves the point where fuel feeds into an engine closer to the point where it ignites, enabling greater combustion efficiency. Direct injection also reduces emissions, particularly cold-start emissions, by about 25 percent.

With direct injection, the higher compression ratio is possible because of a cooling effect as the injected fuel vaporizes in the combustion chamber. This reduces the charge temperature and lessens the likelihood of spark knock. The direct injection fuel injectors have been developed to withstand the greater heat and pressure inside the combustion chamber and also feature multiple outlets for best injection control.

Cam-Driven High-Pressure Fuel Pump


A high-pressure, cam-driven pump provides the fuel pressure required of the direct injection system in the Ecotec 2.4L. The engine-mounted fuel pump is augmented by a conventional electrically operated supply pump in the fuel tank.

 



Overview

The Ecotec 2.4L regular production option code LUK, uses a state-of-the-art lithium-ion battery system and electric motor-generator to enable regenerative braking capability to improve fuel economy by an estimated 25 percent. The engine is based on the proven Ecotec 2.4L engine, but with features to support the eAssist system.

Displacement: 2384 cc (145 ci)
Engine Orientation: L ( longitudinal ) T ( transverse ) T
Compression ratio: 11.2:1
Valve configuration: Dual overhead camshafts
Valves per cylinder 4
Assembly site: Spring Hill, Tenn.
Valve lifters: Hydraulic roller finger follower
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 88.00 x 98.00 mm
Bore Center (mm) 96.00 mm
Fuel system: Direct injection
Fuel type: Regular unleaded
Applications: GMNA Horsepower: hp ( kW )
Buick LaCrosse
Buick Regal
182 hp (136 kW) @ 6700 rpm SAE Certified
Applications: GMNA Torque: lb-ft. ( Nm )
Buick LaCrosse
Buick Regal
172 lb-ft. ( 233 Nm ) @ 4900 rpm SAE Certified
Maximum Engine Speed: 7000 rpm ( forward gears )
Emissions controls: SAI system, PZEV capable
Evaporative system
Catalytic converter
Positive crankcase ventilation
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: High silicon molybdenum, cast nodular iron
Main bearing caps: Aluminum bedplate
Crankshaft: Cast nodular iron
Camshaft: Cast nodular iron
Connecting rods: Powerdered Metal (PM)
Additional features: Extended life spark plugs
Extended life coolant
Electronic throttle control
Variable valve timing
Electric Drive System - eAssist  
Belt driven Motor/ Generator and Lithium Ion Battery System Liquid cooled Motor Generator (MGU) with air cooled power electronics and battery pack
Maximum Electric Generating Power 15 kW @ 1570 - 3180 RPM*
Maximum Electric Motor Torque (Cranking) 150 N-m*
Maximum Electric Motor Torque (Electric Assist) 107 N-m @ 1000 RPM*
Maximum Electric Motor Power (Electric Assist) 11.2kW (15 hp) mechanical @ 1000 - 2200 RPM*
Lithium Ion Battery 115 V, 0.5 kW-hr, 15 kW peak power
  *All torque and speed values are @ engine crankshaft
Buick LaCrosse with eAssist Transmission
MHH-6T40-Aux Pump
Buick Regal with eAssist
MHH-6T40-Aux Pump

Cylinder Block and Structural Oil Pan


The Ecotec 1.4L cylinder block is made of strong gray cast iron, with five reinforced main bearings. To minimize weight, it features hollow-frame construction, making it about 20 percent lighter than a conventional casting. The block also incorporates a gray cast iron bedplate that helps reduce engine vibration; and the cylinders within the block are triple-honed for a smoother finish that minimizes piston friction and overall wear, while also optimizing oil and fuel consumption.

An aluminum oil pan is designed as a key structural component of the engine, adding stiffness that helps improve vibration characteristics.

Variable-Flow Oil Pump


The Ecotec 1.4L uses a unique variable-flow oiling system that helps maximize fuel efficiency. Rather than the linear operation of a conventional fixed-flow pump, it is accomplished with a crankshaft-driven oil pump that matches the oil supply to the engine load. The Ecotec 1.4L's variable-flow pump changes its capacity based on the engine's demand for oil. This prevents using energy to pump oil that is not required for proper engine operation.

Variable Valve Timing


The dual-overhead camshaft arrangement of the engine employs dual, continuously variable cam phasing to adjust the engine valves' opening and closing timing for optimal performance, fuel efficiency and emissions across the rpm.

Cylinder Head


An aluminum cylinder head with dual-overhead camshafts and four valves per cylinder is used on the Ecotec 1.4L turbo. The head's intake port design optimizes performance, efficiency and emissions by promoting greater charge motion of the intake air and a more complete burn of the air/fuel mixture.

Hollow-Cast and Chain-Driven Camshafts


The pair of camshafts in the Ecotec 1.4L is hollow and lighter than conventional solid shafts. Along with helping reduce the overall weight of the engine, they lower the inertia of the valvetrain, allowing the engine to rev higher and more quickly. The camshafts are driven by durable chains.

Roller-Finger Camshaft Followers


A low-mass DOHC roller-finger camshaft follower is used to minimize friction and maintenance. It operates with very low frictional losses, helping enhance efficiency and lower emissions. The hydraulic lash adjusters and the chain cam drive require no maintenance during the life of the engine.

Electronically controlled thermostat


The coolant thermostat's operating point is electronically controlled to optimize engine temperatures during different phases of operation to enhance fuel efficiency. The engine control module monitors sensors and controls the thermostat based on mapping that takes into account the wide range of engine operating conditions, including temperature and load.

Coil-on-plug ignition and platinum-tipped spark plugs


Volt's Ecotec 1.4L engine features a coil-on-plug ignition system and platinum-tipped spark plugs, which reduce maintenance and promote optimal performance and efficiency. With the coil-on-plug design, individual ignition coils are connected via a short lead wire to the spark plugs over each cylinder. This direct ignition system design eliminates the need to route spark plug wires in the engine compartment, while ensuring maximum spark energy for each plug.

The platinum-tipped plugs are designed to last for 100,000 miles without the need for replacement, reducing the need for and cost of maintenance.

 



Overview

The heart of the Chevrolet Volt is its exclusive Voltec propulsion system, the world's first plug-in, electrically driven, extended-range system in a production vehicle. It delivers ultra-high efficiency unlike that in any other vehicle, with between 25 and 50 miles of pure electric driving (depending on terrain, driving techniques and temperature), and an onboard Ecotec 1.4L (LUU) gasoline engine that extends the Volt's range to a total of up to 379 miles.

Importantly, the 1.4L Ecotec engine does not provide drive power to the wheels. That's accomplished with a 111-kW (149-hp) electric drive unit. Positioned under the hood next to the engine, it packages a pair of electric motors and a multi-mode transaxle with continuously variable capability. The engine serves as s generator to provide power to the vehicle's electric motors.

Type: Ecotec 1.4L I-4 VVT
Displacement: 1398 cc (85 ci)
Engine Orientation: L ( longitudinal ) T ( transverse ) T
Compression ratio: 10.5:1
Valve configuration: Dual overhead camshafts, double continuously variable cam phaser intake and exhaust (DCVCP)
Valves per cylinder: 4
Assembly site: Aspern, Austria and Flint, Michigan
Valve lifters: Roller finger followers
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 73.4 x 82.6 mm
Bore Center: ( mm ) 78
Fuel system: Sequential multi-port fuel injectors with electronic throttle control
Fuel Type: Premium unleaded
Applications: Horsepower: hp ( kW )
Chevrolet Volt 84 Hp (63 kW) @4800 rpm
Maximum Engine Speed 4800 rpm
Emissions Summary: close-coupled and underfloor catalytic converters; 58x ignition system; returnless fuel rail; fast light-off O2 sensor
   
MATERIALS  
Block: Gray cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Stainless steel
Crankshaft: Hollow cast iron
Camshaft: Hollow cast iron
Connecting rods: Cast iron
Additional features: Low-mass hollow-frame cast iron block
Chain-driven cams
Roller-finger camshaft followers
Variable-flow oil pump.
Electronically controlled thermostat
Coil on plug ignition

Not Applicable

Chevrolet Volt Transmission
MKA-E-Flex Ice Drive Unit, FWD

Cylinder Block


The Ecotec 1.4L turbo's cylinder block is made of strong gray cast iron, with five reinforced main bearings. The block offers excellent thermal properties that suit the cylinder pressure and loads generated by a turbocharger system. To minimize weight, it features hollow-frame construction, making it about 20 percent lighter than a conventional casting.

Rotating Assembly


With a reinforced, solid-cast crankshaft, the Ecotec 1.4L offers strength and stiffness, particularly at higher rpm, to support the boosted cylinder pressure of the turbo system. The connecting rods are forged steel and the lightweight, hypereutectic pistons are designed with a thicker crown area and a unique ring pack to withstand the boost pressure and heat generated by the turbo system.

Variable-Flow Oil Pump


The Ecotec 1.4L turbo uses a unique variable-flow oiling system that helps maximize fuel efficiency. Rather than the linear operation of a conventional fixed-flow pump, it is accomplished with a crankshaft-driven oil pump that matches the oil supply to the engine load. The Ecotec 1.4L turbo's variable-flow pump changes its capacity based on the engine's demand for oil. This prevents using energy to pump oil that is not required for proper engine operation.

Structural Oil Pan


An aluminum oil pan is designed as a key structural component of the engine, adding stiffness that helps improve vibration characteristics.

Cylinder Head


An aluminum cylinder head with dual-overhead camshafts and four valves per cylinder is used on the Ecotec 1.4L turbo. The head's intake port design optimizes performance, efficiency and emissions by promoting greater charge motion of the intake air and a more complete burn of the air/fuel mixture. Sodium-filled exhaust valves are designed for the higher combustion temperatures of the turbo system.

Variable Valve Timing


The dual-overhead camshaft arrangement of the engine employs dual, continuously variable cam phasing to adjust the engine valves' opening and closing timing for optimal performance, fuel efficiency and emissions across the rpm.

Integrated Turbocharger and Exhaust Manifold


The Ecotec 1.4L turbo uses a unique, integrated turbocharger and exhaust manifold. The turbocharger size was chosen with an emphasis on low speed torque and throttle response. It requires fewer parts, is lighter than a conventional system, helps lower engine compartment temperatures and helps the engine warm up faster. The turbocharger is lubricated by engine oil and is liquid cooled for long-term reliability.

Electronically Controlled Thermostat


The coolant thermostat's operating point is electronically controlled to optimize engine temperatures during different phases of operation to enhance fuel efficiency. The engine control module monitors sensors and controls the thermostat based on mapping that takes into account the wide range of engine operating conditions, including temperature and load.

 



Overview

The turbocharged Ecotec 1.4L is part of GM's small-displacement, power-dense four-cylinder engines. The wide rpm range for maximum torque helps the engine deliver better driving experience and performance. This turbocharged engine's power-boosting advantage comes from forcing greater airflow into the engine. Its pressurized charge packs more air into the cylinders, allowing them to process the air and fuel of a larger engine for momentary driving situations.

The 1.4L's turbocharger is integrated within the exhaust manifold, for reduced weight and greater packaging flexibility in smaller vehicles. The engine incorporates numerous mass-reducing features, including a cast iron block with a hollow frame structure, hollow-cast camshafts and a plastic intake manifold.

Type: Ecotec 1.4L VVT turbocharged
Displacement: 1364 cc (83 ci)
Engine Orientation: L ( longitudinal ) T ( transverse ) T
Compression ratio: 9.5:1
Valve configuration: Dual overhead camshafts, double continuously variable cam phaser intake and exhaust (DCVCP)
Valves per cylinder: 4
Assembly site: Aspern, Austria and Flint, Michigan
Valve lifters: Roller finger followers
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 72.5 x 82.6 mm
Bore Center: ( mm ) 78
Fuel system: Sequential multi-port fuel injectors with electronic throttle control
Fuel Type: Regular unleaded
Applications: Horsepower: hp ( kW )
Sonic 4dr., 5dr. 138 Hp (103 kW) @4900 rpm
Applications: Torque: lb-ft. ( Nm )
Sonic 4dr., 5dr., AT 148 lb-ft.(200 Nm) @1850 rpm
Sonic 4dr., 5dr., MT 148 lb-ft.(200 Nm) @2500 rpm
Maximum Engine Speed 6500 rpm
Emissions Summary: close-coupled and underfloor catalytic converters; 58x ignition system; returnless fuel rail; fast light-off O2 sensor
   
MATERIALS  
Block: Gray cast iron
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast iron
Crankshaft: reinforced, solid-cast
Camshaft: Hollow cast iron
Connecting rods: Forged steel
Additional features: Low-mass hollow-frame cast iron block
Chain-driven cams
Roller-finger camshaft followers
Piston-cooling oil jets and integrated oil cooler
Variable-flow oil pump.
Electronically controlled thermostat
Coil-on-plug ignition
Chevrolet Sonic Transmission
MH8-6T40
MZ4-M32-6

Cylinder Block


The 1.8L's cylinder block is based on the proven hollow-frame concept. Gray cast iron provides an extremely durable foundation, optimized with a deep skirt that minimizes both wear and vibration. A structural aluminum oil pan further reduces noise, vibration and harshness, increasing the powertrain's rigidity and ensuring efficient heat transfer from the block. The 1.8L block supports greater loads than that used in previous generation engines, and it improves the overall rigidity of the engine/transmission assembly.

Less Reciprocating Mass


Like the pistons, other reciprocating components in the 1.8L were developed for an optimum mix of strength, balance and low weight. The result is less reciprocating mass inside the engine, increasing efficiency and enhancing the tactile feeling of performance as the engine builds revs.

The steel connecting rods incorporate a larger, forged I-beam cross section for added strength, without increasing weight.

Floating-Pin Pistons With Oil-Spray Cooling


The 1.8L pistons apply a floating-pin design. The wrist pins, which attach the piston to the connecting rod, "float" inside the rod bushing and pin bores in the piston barrel. Compared to a conventional fixed pin assembly, in which the connecting rod is fixed to the piston's wrist pin and the pin rotates in the pin bore, the floating pins reduce stress on the pin. They allow tighter pin to pin-bore tolerances and reduce noise generated as the piston moves through the cylinder. The benefit is less engine wear, improved durability and quieter operation.

The 1.8L's pistons also have oil-spray cooling. Each piston has its own individual directed jet that sprays oil toward its skirt, coating its underside and the cylinder wall with an additional layer of lubricant. The extra lubrication cools the pistons, reducing friction and helping ensure durability. Additional oil on the cylinder walls and wristpin also dampens noise emanating from the pistons.

Variable Valve Timing


Variable valve timing helps the Ecotec 1.8L deliver optimal performance and efficiency, with reduced emissions. It allows linear delivery of torque, with near-peak levels over a broad rpm range and high specific output (horsepower per liter of displacement), without sacrificing overall engine response or driveability. It also provides another effective tool for controlling exhaust emissions and because it manages valve overlap at optimum levels, it eliminates the need for an Exhaust Gas Recirculation (EGR) system.

Hollow-Cast and Chain-Driven Camshafts


The pair of camshafts in the Ecotec 1.8L are hollow and lighter than conventional solid shafts. Along with helping reduce the overall weight of the engine, they lower the inertia of the valvetrain, allowing the engine to rev higher and more quickly.

Modified Variable Two Step Runner Length Intake Manifold


The lateral position of the throttle valve permits an optimum port formation of the single manifold runners in connection with a reduction of the losses in the fresh air section from the air filter to the intake valve.

The cross-section of the runners is constant over the entire length. The runner length in the power mode is 40 percent of the torque mode. In order to minimize the flow resistance at high speeds, a rotary sleeve was used instead of a flap-switching device. This solution guarantees the maximum possible cross-sectional area in the open position. Another advantage of the rotary sleeve design is that a high tightness can be reached in the closed position.

Improved Lubrication


To improve thermal management, and to ensure adequate oil supply for the cam phasers and piston jets, a liquid-to-liquid oil cooler is mounted on the exhaust side of the engine block. The cooler is compact and lightweight (less than three pounds), and provides a significant decrease in oil temperature without a decrease in average oil pressure. The oil cooler is cooled by the cooling system via a dedicated coolant passage in the engine block. While the design cools the oil in the normal operating temperature range, it also allows the oil to warm more quickly. That means optimal viscosity and friction reduction sooner after a cold start.

The oil pump's flow volume is matched to the engine. The pump is packaged in an assembly module with the water pump, timing belt cover and fastening points for accessories. This unique module reduces assembly time and improves build consistency.

Advanced Cooling System


The 1.8L features an electronically controlled thermostat in a lightweight, heat-resistant plastic housing. The electronic thermostat allows more precise temperature control than a conventional thermostat, and can be opened and closed by the engine control module (ECM), rather than at a default coolant temperature. The 1.8L's cooling circuit was developed using extensive Computational Fluid Dynamics analysis. The result is appropriate engine cooling with the least amount of coolant volume—and weight.

Stainless Steel Exhaust Manifold with Close-Coupled Catalytic Converter


The stainless steel manifold is lighter than conventional cast iron. It reduces friction and smoothes the flow of air so exhaust gas can be rapidly expelled.

The close-coupled catalyst substantially lowers emissions during cold starts, or the brief period when an engine operates at its highest emissions level. Because the exhaust ports and exhaust manifold heat more rapidly than any part of an engine, moving a smaller catalytic converter closer to the manifold allows the catalyst to heat more quickly. So positioned, the catalyst achieves light-off—the temperature at which exhaust emissions are most efficiently oxidized--sooner.

 



Overview

As part of GM's small-displacement, power-dense four-cylinder engines, the Ecotec 1.8L is helping GM deliver more efficient yet fun-to-drive vehicles. It delivers an excellent balance of performance and efficiency. This compact inline four-cylinder engine combines competitive output, with sophisticated technologies such as dual continuous variable cam phasing (DCVCP), variable-geometry intake manifold, electronically controlled thermostat, engine oil cooler, with low maintenance, low emissions and outstanding fuel economy.

Type: 1.8L I-4 Fam1 Gen3 ( LUW )
Displacement: 1796cc ( 110 ci )
Engine Orientation: L ( longitudinal ) T ( transverse ) T
Compression ratio: 10.5:1
Valve configuration: Dual Overhead Camshafts (DVCVP)
valves per cylinder: 4
Assembly site: Bupyeoung, Korea or Toluca, Mexico
Valve lifters: Direct acting tappet with hydraulic lash adjuster
Firing order: 1 - 3 - 4 - 2
Bore x stroke: 80.50 x 88.2 mm
Bore Center: ( mm ) 86
Bore Area: ( cm2 ) 203.61
Fuel system: Sequential fuel injection
Fuel Type: Regular unleaded
Applications: Horsepower: hp ( kW )
Chevrolet Cruze 138 hp ( 103 kW ) @ 6300 rpm SAE Certified
Chevrolet Sonic 138 hp ( 103 kW ) @ 6300 rpm SAE Certified
Applications: Torque: lb-ft. ( Nm )
Chevrolet Cruze 125 lb.-ft. ( 170 Nm ) @ 3800 rpm SAE Certified
Chevrolet Sonic 125 lb.-ft. ( 170 Nm ) @ 3800 rpm SAE Certified
Maximum Engine Speed: 6500 rpm
Emissions Summary: GM System 0 Engine Management System with E83 ECM
Federal: Tier 2 BIN 4
California: BIN 4 ( ULEV2 Qualified )
MATERIALS  
Block: Cast Grey Iron ( hollow frame )
Cylinder head: Cast Aluminum
Intake manifold: Composite
Exhaust manifold: Fabricated Stainless Steel Maniverter 4-1
Crankshaft: Cast Nodular Iron
Camshaft: Cast Chilled Iron
Connecting rods: Forged Steel
Additional features: Double Continuous Variable Cam Phasing ( DCVCP )
Varible Two Step Runner Length Intake Manifold
Electronic Throttle Control
Electronic Controlled Cooling System
Hydraulic Tappets
Cylinder Selective Adaptive Knock Control
Engine Oil Cooler with Individual Piston Cooling Jets
Individual Coil on Plug High Energy Ignition
Extended Life Coolant
3 Layer Sheet Metal Cylinder Head Gasket
Belt Driven Camshaft
Long life (100,000-mile) spark plugs
Chevrolet Cruze Transmission
MH8-6T40
MZ0-M32-6
Chevrolet Sonic
MH9-6T30
M26-F17-5

Aluminum Engine Block and Cylinder Heads


The 3.6L V-6 VVT's engine block and cylinder heads are cast from A319 aluminum alloy. This aluminum-intensive construction means less weight and greater efficiency than conventional cast-iron engines – and less weight translates to improved vehicle fuel economy. The sand-mold-cast block features strong cast-in iron bore liners, six-bolt main caps, and inter-bay breather vents. A cast aluminum oil pan is stiffened to improve powertrain rigidity and reduce vehicle vibration.

Rotating Assembly with Oil-Spray Cooled Pistons


The crankshaft is manufactured from forged steel and the connecting rods are a sinter forging. The pistons are made of lightweight cast aluminum and feature a friction-reducing polymer coating on the skirts, as well as fully floating wrist pins, which also help reduce friction. Less weight in the pistons means less reciprocating mass in the engine, which in turn means less inertia and greater operating efficiency. The V-6 VVT engine family was developed with pressure-actuated oil squirters in all applications. The jets reduce piston temperature, which in turn allows the engine to produce more power without reducing long-term durability.

Dual-Spray Fuel Injectors


The fuel injectors on the 3.6L V-6 VVT feature dual-spray nozzles developed with Bosch to improve fuel atomization in the combustion chambers, allowing more complete combustion. The injectors allow better emissions management, too.

Dual Overhead Cams with Four Valves per Cylinder and Silent Cam Drive


Four-valves-per-cylinder with inverted-tooth chain cam drive contributes to the smoothness and high output of the 3.6L V-6. Overhead cams are the most direct, efficient means of operating the valves, while four valves per cylinder increase airflow in and out of the engine.

Variable Valve Timing


Variable valve timing (VVT), or cam phasing, helps the 3.6L V-6 deliver optimal performance, efficiency and emissions. It allows linear delivery of torque, with near-peak levels over a broad rpm range, and high specific output (horsepower per liter of displacement) without sacrificing overall engine response, or driveability. It also provides another effective tool for controlling exhaust emissions.

Composite Intake Manifold and Fully Isolated Composite Camshaft Covers


The upper intake manifold for the 3.6L V-6 is made from composite material and provides mass savings over an aluminum manifold, with a carefully designed structure that helps ensure quiet engine operation.

 



Overview

The 3.6L V-6 VVT (LY7) features a four-cam/four-valves-per-cylinder configuration and it applies the most advanced automotive engine technology available, from state-of-the-art casting processes to full four-cam phasing to ultra-fast data processing and torque-based engine management.

The engine employs four-cam phasing to change the timing of valve operation as operating conditions such as rpm and engine load vary. The result is linear delivery of torque, with near-peak levels over a broad rpm range, and high specific output (maximum horsepower per liter of displacement) without sacrificing overall engine response and driveability. When combined, direct injection and cam phasing technologies enable an unmatched combination of power, efficiency and low emissions in gasoline V-6 engines.

Type: 3.6L V-6
Displacement: 3564cc ( 217 ci )
Engine Orientation: L= (longitudinal) T ( Transverse ) Longitudinal & Transverse
Compression ratio: 10.2:1
Valve configuration: Dual overhead camshafts
Valves per cylinder: 4
Assembly site: St Catharines, Ontario
Flint Engine South, Flint, Mi
Ramos Arizpe, Mexico
Melbourne, Australia
Suzuki, Japan
Valve lifters: Roller follower with hydraulic lash adjusters
Firing order: 1-2-3-4-5-6
Bore x stroke: 94 x 85.6 mm
Bore Center (mm) 103
Fuel system: SFI
Fuel Type: Regular Unleaded
Applications: Horsepower: hp ( kW )
Chevrolet Malibu 252 hp ( 188 kW ) @ 6300 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Chevrolet Malibu 251 lb-ft ( 340 Nm ) @ 3200 rpm SAE CERTIFIED
Maximum Engine Speed: 7000 rpm
Emissions controls: Evaporative system
Dual catalytic converters
Positive crankcase ventilation
Engine Mass (kg/lbs) engine plant as shipped weight 165 / 364 Automatic 187 / 412 Manual
MATERIALS  
Block: Sand cast aluminum (319) with cast in iron bore liners
Cylinder head: Cast aluminum ( 319 semi permanent mold )
Intake manifold: Aluminum ( 319 Upper, and Lower )
Exhaust manifold: High-silicon moly cast iron
Main bearing caps: Sintered steel ( CU infiltrated )
Crankshaft: Forged steel ( 1038 V )
Camshaft: Cast nodular iron
Connecting rods: Sinter forged steel
Additional features: Four-cam continuously variable cam phasing
Internal exhaust gas recirculation ( EGR )
Pressure-actuated piston cooling jets
Torque-based engine management system
Secondary throat cut inlet ports
Fuel rail with internal pressure damper
Internal front cover damper plates
Cartridge style oil filter
Extended life spark plugs
Extended life coolant
Extended life accessory drive belts
7.7mm IT chain system for all HFV6 applications
5W30 GF4 Mineral Oil
Synthetic Oil for Cadillac applications
Chevrolet Malibu Transmission
MH2-6T70

Cylinder Block and Rotating Assembly


The engine block was developed with math-based tools and data acquired in GM's racing programs, and provides a light, rigid foundation for an impressively smooth engine. Its deep-skirt design helps maximize strength and minimize vibration. The bulkheads accommodate six-bolt, cross-bolted main-bearing caps that limit crank flex and stiffen the engine's structure. A structural oil pan further stiffens the powertrain. Along with the rigid block, the engine's rotating assembly was designed for optimal strength and duration complemented by features designed to make the LZ1 quiet and smooth.

The LZ1 6.0L also features a heavy-duty timing chain developed expressly for quiet operation. The chain, which connects the camshaft and crankshaft, is validated for 200,000 miles of operation and fitted with a leaf-spring-type dampener.

High-Flow Cylinder Heads and Valvetrain


The 6.0L's cylinder heads feature "cathedral"-shaped intake ports that promote exceptional airflow. They support great airflow at higher rpm for a broader horsepower band, along with strong, low-rpm torque. The intake ports that feed the combustion chambers, as well as the D-shaped exhaust ports, are designed for excellent high-rpm airflow.

Camshaft Phasing


The 6.0L features variable valve timing, maximizing engine performance for given demands and conditions. At idle, for example, the cam is at the full advanced position, allowing exceptionally smooth idling. Under other conditions, the phaser adjusts to deliver optimal valve timing for performance, drivability and fuel economy. At high rpm's it may retard timing to maximize airflow through the engine and increase horsepower. At low rpm's it can advance timing to increase torque. Under light loads, it can retard timing at all engine speeds to improve fuel economy.

Active Fuel Management


GM's Active Fuel Management technology increases fuel economy approximately 6 percent under the federal government's required testing procedure and potentially more in certain real-world driving conditions. AFM temporarily deactivates four of the LZ1's cylinders under light load conditions and seamlessly reactivates them when the driver demands full power. The transition takes less than 20 milliseconds, and is virtually indiscernible to most drivers.

Advanced Electronic Throttle Control


GM has led the industry in applying electronic throttle control (ETC). With ETC, there is no mechanical link between the accelerator pedal and the throttle body. A sensor at the pedal measures pedal angle and sends a signal to the engine control module (ECM), which in turn directs an electric motor to open the throttle at the appropriate rate and angle. ETC delivers a number of benefits to the customer.

Quiet Exhaust Manifolds


The exhaust manifolds were developed to improve durability and sealing and reduce operational noise. Cast nodular iron was the material of choice for its basic durability and excellent heat-management properties. The manifolds are fitted with new triple-layer heat shields fabricated from stainless steel and insulating material. The shields limit heat transfer from the engine to the engine bay, allowing the 6.0L to reach optimal operating temperature more quickly, yet reducing heat in the engine compartment once that temperature is achieved.

58X Ignition System


The LZ1 has an advanced 58X crankshaft position encoder to ensure that ignition timing is accurate throughout its operating range. The new 58X crankshaft ring and sensor provide more immediate, accurate information on the crankshaft's position during rotation. This allows the engine control module to adjust ignition timing with greater precision, which optimizes performance and economy. Engine starting is also more consistent in all operating conditions.

 



Overview

General Motors' patented two-mode hybrid system for full-size trucks and SUVs is matched with the powerful 6.0L V-8 VVT (LZ1) to deliver highly efficient performance, including all-electric driving up to 30 mph (48 km/h). The system saves fuel through electric propulsion, even when towing a trailer.

Variable valve timing helps the 6.0L (LZ1) optimize performance and efficiency and reduce emissions, while GM's Active Fuel Management cylinder deactivating technology helps improve fuel economy in certain light-load driving conditions.

The 6.0L is powerful, but delivers exceptional refinement to go with great strength. Quiet features built into the engine are complemented by an improved engine cradle and mounting system. These help reduce vibrations transmitted through the chassis and into the passenger compartment.

Type: 6.0L Gen IV V-8 Small Block Hybrid
Displacement: 5967cc (364 ci)
Engine Orientation: L=longitudinal, T=transverse L
Compression ratio: 10.8:1
Valve configuration: Overhead valves
Valves per cylinder: 2
Assembly site: Silao, MX
Valve lifters: Hydraulic roller
Firing order: 1 - 8 - 7 - 2 - 6 - 5 - 4 - 3
Bore x stroke: 101.6 x 92mm
Fuel system: Sequential fuel injection ( SFI )
Fuel type: Applications:
Regular unleaded All listed models
Maximum Engine Speed: 6000 RPM
Emissions controls: Catalytic converter
Three-way catalyst
Positive crankcase ventilation
Applications: Horsepower: hp ( kW )
Cadillac Escalade 2-Mode Hybrid 332 hp ( 248 kW ) @ 5100 rpm SAE CERTIFIED
Chevrolet Silverado 2-Mode Hybrid 332 hp ( 248 kW ) @ 5100 rpm SAE CERTIFIED
Chevrolet Tahoe 2-Mode Hybrid 332 hp ( 248 kW ) @ 5100 rpm SAE CERTIFIED
GMC Sierra 2-Mode Hybrid 332 hp ( 248 kW ) @ 5100 rpm SAE CERTIFIED
GMC Yukon 2-Mode Hybrid 332 hp ( 248 kW ) @ 5100 rpm SAE CERTIFIED
Applications: Torque: lb-ft. ( Nm )
Cadillac Escalade 2-Mode Hybrid 367 lb-ft ( 498 Nm ) @ 4100 rpm SAE CERTIFIED
Chevrolet Silverado 2-Mode Hybrid 367 lb-ft ( 498 Nm ) @ 4100 rpm SAE CERTIFIED
Chevrolet Tahoe 2-Mode Hybrid 367 lb-ft ( 498 Nm ) @ 4100 rpm SAE CERTIFIED
GMC Sierra 2-Mode Hybrid 367 lb-ft ( 498 Nm ) @ 4100 rpm SAE CERTIFIED
GMC Yukon 2-Mode Hybrid 367 lb-ft ( 498 Nm ) @ 4100 rpm SAE CERTIFIED
MATERIALS  
Block: Cast aluminum
Cylinder head: Cast aluminum
Intake manifold: Composite
Exhaust manifold: Cast nodular iron
Main bearing caps: Powder metal
Crankshaft: Cast nodular iron with undercut and rolled fillets
Camshaft: Hollow steel
Connecting rods: Powder metal
Additional Features Active Fuel ManagementTM
Electronic throttle control
Extended life accessory drive belt
Extended life coolant
Extended life spark plugs
Late intake valve closing (LIVC)
Oil Life Monitor System
Variable displacement oil pump
Variable valve timing ( VVT )
Cadillac Escalade / Escalade Platinum Hybrid Transmission
M99-RWD Strong Hybrid
Chevrolet Silverado Hybrid Transmission
M99-RWD Strong Hybrid
Chevrolet Tahoe Hybrid Transmission
M99-RWD Strong Hybrid
GMC Sierra Hybrid Transmission
M99-RWD Strong Hybrid
GMC Yukon / Yukon Denali Hybrid Transmission
M99-RWD Strong Hybrid

Low Maintenance


The 4L60 uses DEXRON® VI fluid, which is designed for long-life operation. Also, the ability to tailor the transmission to specific platform requirements within its maximum torque range helps ensure the 4L60 is operated as designed.

4WD Applications


The 4L60 is used with several different transfer cases in four- and all-wheel-drive applications.

 


Product Highlights

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HYDRA-MATIC 4L60 FOUR-SPEED AUTOMATIC (M30)

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Overview

Renowned for its durability, smoothness and efficiency in trucks, the Hydra-Matic 4L60 (M30) electronically controlled four-speed automatic has been used in almost every GM truck during the past 15 years. Its sophisticated electronic controls and high-torque capability enable it to play an important role in supporting the capability of midsize and full-size trucks, as well GM's full-size vans.

The Hydra-Matic 4L60 has two planetary gearsets that have four pinion gears. Robust bushings and bearings help ensure the dependable performance and long-term durability customers expect of their trucks, including towing. The 4L60 is also characterized by rigid structures and low-noise designs.

Type: four speed rear-wheel-drive, electronically controlled, automatic overdrive transmission with torque converter clutch
Engine range: 2.9L - 5.3L
Maximum engine torque: 360 lb-ft (488 Nm)
Maximum gearbox torque: 610 lb-ft (827 Nm)
Gear ratios: M30
First: 3.06
Second: 1.63
Third: 1.00
Fourth: 0.70
Reverse: 2.29
Maximum shift speed: 1-2 6200 rpm
2-3 6100 rpm
3-4 n/a
Maximum validated gross vehicle weight: 3357 kg (7400 lb)
7-position quadrant: P, R, N, OD, D, 2, 1
P, R, N, OD, 3, 2, 1
Case material: die cast aluminum
Shift pattern: (2) two-way on/off solenoid control
Shift quality: variable bleed solenoid
Torque converter clutch: pulse width modulated solenoid control
Converter size: 258, 300 mm
Fluid type: DEXRON® VI
Transmission weight: wet: 74 - 88.5 kg (163.2 - 195.0 lb)
   
Fluid capacity (approximate): bottom pan removal: 10.8L (11.4 qt) ( 300mm converter )
Pressure taps available: line pressure
Assembly sites: Toledo, Ohio
Ramos Arizpe, Mexico
Applications: Chevrolet Colorado
GMC Canyon
Chevrolet Silverado
GMC Sierra
Chevrolet Express
GMC Savana
Chevrolet Colorado Engine
Vortec 5.3L V-8 VVT
Vortec 3.7L I-5 VVT
Vortec 2.9L I-4 VVT
Chevrolet Express
Vortec 4.3L V-6
Vortec 5.3L V-8 VVT
Chevrolet Silverado
Vortec 4.3L V-6
Chevrolet Silverado, LS, LT
Vortec 4.8L V-8 VVT
GMC Canyon Engine
Vortec 5.3L V-8 VVT
Vortec 3.7L I-5 VVT
Vortec 2.9L I-4 VVT
GMC Savana Engine
Vortec 5.3L V-8 VVT
Vortec 4.3L V-6
GMC Sierra Engine
Vortec 4.3L V-6
GMC Sierra, SL, SLE Engine
Vortec 4.8L V-8 VVT

Electrically Variable Transmission with Two Integral Electric Motors


The 2-Mode Hybrid transmission contains two electric motors, three planetary gear sets, and four wet-plate clutches. Three, 300-volt AC cables are connected to each of the two motors, which attach to the transmission housing via a rigid conduit around the transmission and are connected to an inverter that drives the motors.

The hybrid transmission can operate in multiple modes, including propelling the vehicle electrically with the combustion engine off. The first EVT mode (Mode-1) is designed for maximizing fuel economy and performance for city driving, while the second EVT mode (Mode-2) is designed for optimizing highway fuel economy and performance.

Electric Vehicle (EV) Drive Operating Capability


In typical EV drive operation, the vehicle initially accelerates with the engine off, using only electrical power from the 300V nickel metal hydride (NiMH) battery pack for propulsion. As the acceleration continues, the electric motors will simultaneously propel the vehicle and start the engine. With the engine running, the control system will blend the electrical power with the engine power, operating in the most efficient range to maximize fuel economy.

When decelerating, the regenerative braking system can capture much of the vehicle's kinetic energy through the electric motors that are now acting as generators. The regenerative braking energy is stored in the NiMH battery and can be used later for EV drive.

Low Maintenance


Automatic transmission fluid is used as a lubricant and to cool the electric motors. For normal use there is no fluid change scheduled for the life of the vehicle.

 


2-MODE HYBRID TRANSMISSION (M99)

Click image to enlarge


Overview

General Motors' patented 2-Mode Hybrid transmission (M99) is the lynchpin for technologically advanced, industry-leading hybrid propulsion for full-size trucks and SUVs. It is an integral component of the hybrid drive system.

The 2-Mode Hybrid transmission enables electric drive up to about 27 mph, helping deliver about 33 percent greater fuel economy in the city when compared with non-hybrid models. It also helps the vehicles deliver the capability and towing capacity expected of full-size trucks and SUVs – including electric drive when towing.

The 2-Mode Hybrid transmission is available in both two and four-wheel drive configurations. It features an open planetary differential. Traction control and wheel-slip monitoring are performed by the stability control and anti-lock braking systems.

Type: 2 Mode Continuous Electric Ratio Hybrid Transmission With 4 Fixed Gears. Integrated Electric Motors With Full Engine Off Operational Capability. ( Strong Hybrid RWD )
Maximum engine power: 332 bhp ( 248 kW )
Maximum engine torque: 367 lb-ft ( 498 Nm )
Maximum gearbox torque: 379 lb-ft ( 515 Nm )
Gear ratios: M99
First: 3.69
Second: 1.70
Third: 1.00
Fourth: 0.73
EV1 Mode 1 Infinity to 1.7
EV2 Mode 2 1.70 to < .74
Reverse: 3.7 Electric Only
Maximum shift speed
Maximum Validated Weights: ( Target ) GVW: 7300 lb ( 3310 kg ), GCVW: 14000 lb ( 6350 kg )
shift-position quadrant: P, R, N, D, M ( M = Manual Range Selection )
Case description: 3-piece ( Torque Dampener Housing, Main, Extension )
Case material: Die cast aluminum
Shift pattern: Continuously varible with optimized selection between EVT and fixed ratio operation
Shift quality: Synchronous shifting between EVT and fixed ratio operation
Individual Electric Motor Power 60 Kwatt
Individual Electric Motor Torque 227 lb-ft ( 308 Nm )
Fluid type: DEXRON® VI
Transmission weight: Wet: 170kg ( 374lb )
Pressure taps available: line pressure
Assembly Site: GMPT Baltimore, MD
Applications: Chevrolet Tahoe 2-Mode Hybrid
Chevrolet Silverado 2-Mode Hybrid
GMC Sierra 2-Mode Hybrid
GMC Yukon 2-Mode Hybrid
Cadillac Escalade 2-Mode Hybrid
Available Control Features: Vehicle Braking Energy Recovery via Electric Regeneration
Real Time Optimized Ratio Selection
Driver Shift Control ( Tap Up / Tap Down )
Multiple Shift Patterns ( Selectable or Adaptive )
Continuous Engine Torque Management
Altitude and Temperature Compensation
Neutral Idle
Reverse Lockout
Additional Features: Oil Life Monitor
OBDII / EOBD
Integral Electro/Hydraulic Controls Module ( Tehcm )
Control Interface Protocol - GMLAN
Cadillac Escalade Hybrid / Escalade Platinum Hybrid Engine
Vortec 6.0L V-8 VVT
Chevrolet Silverado Hybrid Engine
Vortec 6.0L V-8 VVT
Chevrolet Tahoe Hybrid
Vortec 6.0L V-8 VVT
GMC Sierra Hybrid Engine
Vortec 6.0L V-8 VVT
GMC Yukon Hybrid / Yukon Denali Hybrid
Vortec 6.0L V-8 VVT

Two-axis design


The Aisin five-speed transmission is a conventional two-axis manual gearbox, with a through shaft and a counter shaft, spaced 82 mm apart on-center. The gear selector pattern is conventional for a five-speed manual transmission, with the reverse gate on the far right side and rearward. The shift lever connects directly to the top of the transmission.

Lightweight case


It is cast in aluminum, and weighs 107 pounds.

Triple-cone synchronizers


Triple-cone synchronizers are used on first, second and third gears. They have three friction surfaces, which increase their ability to transfer the flow of torque more smoothly from one gear to another. Synchronizers act as clutches to speed up or slow down the gearsets being selected, and the greater friction area results in easier shifting for the driver. The ratios in the five-speed are widely spaced for versatile performance and efficiency.

 


Product Highlights

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AISIN-WARNER AR-5 FIVE-SPEED MANUAL (MA5)

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Overview

The renowned Aisin AR-5 (MA5) five-speed manual was selected for its car-like standards in running noise and shift quality.

The AR-5 is a state-of-the-art, light-duty transmission used throughout the industry, with gearsets and ratios specific to the mid-size truck applications. It was selected because of its characteristic low-noise levels during operation and the light shift feel and smooth gear engagement properties. The Aisin unit is used in competitive sport-utility applications, meeting car-like noise standards.

Chevrolet Colorado Engine
Vortec 2.9L I-4 VVT
GMC Canyon Engine
Vortec 2.9L I-4 VVT

 


 

 


AISIN-WARNER F40 SIX-SPEED FWD/AWD AUTOMATIC (MDK)

Click image to enlarge


Overview

The Aisin-Warner AF40-6 is a compact, lightweight, electronically controlled six-speed automatic transaxle for front-wheel-drive and all-wheel-drive applications. A unique combination of a conventional five-pinion planetary gear set and a compound Ravignaux gear set – known as a Le Pelletier arrangement – makes the AF40-6 very lightweight and compact. Shifts are managed by a sophisticated transmission control module (TCM) that oversees clutch-to-clutch actuation, while gear changes are accomplished by one clutch engaging the instant the clutch from the previous gear disengages.

The AF40-6 uses a six-element, dual-stage torque converter with a lock-up clutch that helps optimize fuel economy.

Type: six speed front wheel drive, electonically controlled automatic tansmission with torque converter clutch
Maximum engine torque: 400 Nm (Gasoline)
Gear Ratios: MDK
1st 4.15
2nd 2.37
3rd 1.56
4th 1.16
5th 0.86
6th 0.69
REV 3.39
F/D 2,561 / 2,666 / 2,774 / 2,839 / 2,955 / 3,075 / 3,200 / 3,329 / 3,464 / 3,640 / 3,750
Ratio spread 6,05:1
Maximum shift speed: 7000 rpm
Min input speed: 650 rpm
Maximum validated gross vehicle weight: 2355 kg
Shifting mechanism: Integrated position sensor with TCM
Shifting positions: P,R,N,D (by cable) & Tiptronic (by CAN)
Case material: Die cast aluminum
Center distance: 197 mm
Overall length: 358 mm
Shift pattern: Pulse width modulated solenoid control
Shift quality: Variable bleed solenoid
Torque converter clutch: Pulse width modulated solenoid control
Available control features: Eco Mode
Selective Sport Mode
Drivers Adaptive (Fuzzy)
Manual Mode (Tiptronic)
Up Hill Control
Down Hill Control
Torque Limitation (axle shaft protection)
Fast Acceleration OFF
Fast Acceleration ON
Shift by Temperature
Brake Assist
Cornering Control
Pass-by Noise Test Function
Differential Protection
Warm-up Shift Pattern (WUSP)
Neutral Control
L-up Slip Control (drive & coast)
Tip Auto Down
Tip Auto Up
Improved Downshift Protection
Up Shift Prevention
Low m Conrol
Highest Gear in Limp Home
Gear Stabilization
EOBD II, OBD  
Converter size: 241
k-Factor: 142k - 225k
Torque ratio: 2,0 - 2,32
Fluid type AW-1 (low friction), lifetime fill
Transmission weight (dry): 85,7 kg
Fluid capacity 6,96 kg (incl. cooler)
Pressure taps available: Access to all clutches & brakes possible
Assmbly site: Anjo City, Japan
Applications: Opel Insignia, Buick Regal
 
Buick Regal CXL Turbo Engine
ECOTEC-2.0L I-4 Turbo

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T70/6T75 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout can translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Advanced Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow perfect timing between shifts, but also take up more space and add more components to the transmission. However, due to the electronic controls, the clutch-to-clutch concept of the 6T70/6T75 delivers the same accurate shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Compact Dimensions


State-of-the-art dimensions enable spacious packaging and enhance potential safety design opportunities. In addition, styling opportunities for lower hood lines are also enabled by the compact dimensions of the 6T70 and 6T75.

Space-Saving Hyper-Elliptical Torque Converter


The 246 mm torque converter in the 6T70/6T75 uses a 258-mm single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help dampen engine vibrations and ensure smooth operation.

Vane-Type Variable-Capacity Pump


A chain-driven, off-axis fluid pump provides hydraulic pressure for the shift events and lubrication. The pump features vanes that can vary its output, optimizing the amount of energy the pump needs to operate. Internal tests have demonstrated improved powertrain efficiency with the variable-capacity pump.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure exact dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, and the transmissions operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 



Overview

The Hydra-Matic 6T70 (MH2, MH4) and 6T75 (MY9) transmissions are part of GM's family of technically advanced, fuel-saving six-speed automatics designed to optimize efficiency while delivering exceptional smoothness and an excellent feeling of performance. Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth, however, is an overdrive ratio, which keeps the engine revolutions as low as possible for highway cruising, reducing engine friction losses and improving fuel economy.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Engine range: 3.0L - 3.6L
Maximum engine torque: 280 lb-ft (380 Nm)
Maximum gearbox torque: 450Nm 1st gear / 515 Nm 2nd-6th gears
Gear ratios: MH2
First 4.48
Second 2.87
Third: 1.84
Fourth: 1.41
Fifth 1.00
Sixth 0.74
Reverse: 2.88
Final Drive Ratio: 2.77 ( Effective Final Drive Ratio )
Maximum input speed: Rev 5000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 6500 rpm
5-6 5798 rpm
Maximum validated gross vehicle weight: 2619 kg (5775 lbs)
Shifter Posistions: P, R, N, D, M, (DSC+/-) & L (MU/MD)
Case material: die cast aluminum
Shift pattern: 6 Variable Bleed Solenoids
Shift quality: 6 Variable Bleed Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 246mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI; 9986153; Spec:GMN10060
Transmission weight: wet: 102.0 - 102.4 kg
Fluid capacity (approximate): 9.0L (9.5 qt)
Bottom pan removal: NA
Pressure taps available: line pressure
Transfer design: three-axis design
Assembly sites: Warren, Mich.; Ramos Arizpe, Mexico
Applications: Buick LaCrosse
Cadillac SRX
Chevrolet Impala
Chevrolet Equinox
Chevrolet Malibu
GMC Terrain
Buick LaCrosse Engine
3.6L V-6 VVT DI
Cadillac SRX Engine
3.6L V-6 VVT DI
Chevrolet Impala Engine
3.6L V-6 VVT DI
Chevrolet Malibu
3.6L V-6 VVT
Chevrolet Equinox
3.0L V-6 VVT DI
GMC Terrain Engine
3.0L V-6 VVT DI

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T70/6T75 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout can translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Advanced Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow perfect timing between shifts, but also take up more space and add more components to the transmission. However, due to the electronic controls, the clutch-to-clutch concept of the 6T70/6T75 delivers the same accurate shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Compact Dimensions


State-of-the-art dimensions enable spacious packaging and enhance potential safety design opportunities. In addition, styling opportunities for lower hood lines are also enabled by the compact dimensions of the 6T70 and 6T75.

Space-Saving Hyper-Elliptical Torque Converter


The 246 mm torque converter in the 6T70/6T75 uses a 258-mm single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help dampen engine vibrations and ensure smooth operation.

Vane-Type Variable-Capacity Pump


A chain-driven, off-axis fluid pump provides hydraulic pressure for the shift events and lubrication. The pump features vanes that can vary its output, optimizing the amount of energy the pump needs to operate. Internal tests have demonstrated improved powertrain efficiency with the variable-capacity pump.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure exact dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, and the transmissions operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 



Overview

The Hydra-Matic 6T70 (MH2, MH4) and 6T75 (MY9) transmissions are part of GM's family of technically advanced, fuel-saving six-speed automatics designed to optimize efficiency while delivering exceptional smoothness and an excellent feeling of performance. Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth, however, is an overdrive ratio, which keeps the engine revolutions as low as possible for highway cruising, reducing engine friction losses and improving fuel economy.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch. All Wheel Drive model.
Engine range: 3.0L - 3.6L
Maximum engine torque: 280 lb-ft (380 Nm)
Maximum gearbox torque: 450Nm 1st gear / 515 Nm 2nd-6th gears
Gear ratios: MH4
First 4.48
Second 2.87
Third: 1.84
Fourth: 1.41
Fifth 1.00
Sixth 0.74
Reverse: 2.88
Effective Final Drive Ratio: 2.77, (3.39 on SRX and Equinox with 19" tires )
Maximum input speed: Rev 5000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 6500 rpm
5-6 5798 rpm
Maximum validated gross combined weight: 2619 kg (5775 lbs)
Shifter Posistions: P, R, N, D, M, (DSC+/-) & L (MU/MD)
Case material: die cast aluminum
Shift pattern: 6 Variable Bleed Solenoids
Shift quality: 6 Variable Bleed Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 246mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI; 9986153; Spec:GMN10060
Transmission weight: wet: 102.0 - 102.4 kg
Fluid capacity (approximate): 9.0L (9.5 qt)
Bottom pan removal: NA
Pressure taps available: line pressure
Transfer design: three-axis design
Assembly sites: Warren, Mich.; Ramos, Mexico
Applications: Buick LaCrosse
Cadillac SRX
Chevrolet Equinox
GMC Terrain
Buick LaCrosse Engine
3.6L V-6 VVT DI
Cadillac SRX Engine
3.6L V-6 VVT DI
Chevrolet Equinox Engine
3.0L V-6 VVT DI
GMC Terrain Engine
3.0L V-6 VVT DI

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T70/6T75 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout can translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Advanced Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow perfect timing between shifts, but also take up more space and add more components to the transmission. However, due to the electronic controls, the clutch-to-clutch concept of the 6T70/6T75 delivers the same accurate shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Compact Dimensions


State-of-the-art dimensions enable spacious packaging and enhance potential safety design opportunities. In addition, styling opportunities for lower hood lines are also enabled by the compact dimensions of the 6T70 and 6T75.

Space-Saving Hyper-Elliptical Torque Converter


The 246 mm torque converter in the 6T70/6T75 uses a 258-mm single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help dampen engine vibrations and ensure smooth operation.

Vane-Type Variable-Capacity Pump


A chain-driven, off-axis fluid pump provides hydraulic pressure for the shift events and lubrication. The pump features vanes that can vary its output, optimizing the amount of energy the pump needs to operate. Internal tests have demonstrated improved powertrain efficiency with the variable-capacity pump.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure exact dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, and the transmissions operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 



Overview

The Hydra-Matic 6T70 (MH2, MH4) and 6T75 (MY9, 3.6L V-6 VVT DI ) transmissions are part of GM's family of technically advanced, fuel-saving six-speed automatics designed to optimize efficiency while delivering exceptional smoothness and an excellent feeling of performance. Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth, however, is an overdrive ratio, which keeps the engine revolutions as low as possible for highway cruising, reducing engine friction losses and improving fuel economy.

Type: Six speed front-wheel-drive (FWD), electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch. 2 Wheel Drive model
Engine range: 3.6L
Maximum engine torque: 301 lb-ft (406 Nm)
Maximum gearbox torque: 380 lb-ft (515Nm) all gears
Gear ratios: MY9
First 4.48
Second 2.87
Third: 1.84
Fourth: 1.41
Fifth 1.00
Sixth 0.74
Reverse: 2.88
Final Drive Ratio: 3.16
Maximum input speed: Rev 5000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 6500 rpm
5-6 5798 rpm
Maximum validated gross vehicle weight: 2930 kg (6460 lbs)
Shifter Posistions: P, R, N, D, M, (DSC+/-) & L (MU/MD)
Case material: die cast aluminum
Shift pattern: 6 Variable Bleed Solenoids
Shift quality: 6 Variable Bleed Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 246mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI; 9986153; Spec:GMN10060
Transmission weight: wet: 104.4 - 104.7 kg
Fluid capacity (approximate): 9.0L (9.5 qt)
Bottom pan removal: NA
Pressure taps available: line pressure
Transfer design: three-axis design
Assembly sites: Warren, Mich.; Ramos Arizpe, Mexico
RPO Differences: MY9 - 2wd
MH6 - Awd
Applications: GMC Acadia
Buick Enclave
Chevrolet Traverse
Buick Enclave Engine
3.6L V-6 VVT DI
Chevrolet Traverse Engine
3.6L V-6 VVT DI
GMC Acadia Engine
3.6L V-6 VVT DI

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T70/6T75 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout can translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Advanced Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow perfect timing between shifts, but also take up more space and add more components to the transmission. However, due to the electronic controls, the clutch-to-clutch concept of the 6T70/6T75 delivers the same accurate shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Compact Dimensions


State-of-the-art dimensions enable spacious packaging and enhance potential safety design opportunities. In addition, styling opportunities for lower hood lines are also enabled by the compact dimensions of the 6T70 and 6T75.

Space-Saving Hyper-Elliptical Torque Converter


The 246 mm torque converter in the 6T70/6T75 uses a 258-mm single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help dampen engine vibrations and ensure smooth operation.

Vane-Type Variable-Capacity Pump


A chain-driven, off-axis fluid pump provides hydraulic pressure for the shift events and lubrication. The pump features vanes that can vary its output, optimizing the amount of energy the pump needs to operate. Internal tests have demonstrated improved powertrain efficiency with the variable-capacity pump.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure exact dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, and the transmissions operate with exceptional quietness.

Unique Input Shaft Bushings

transmissions_5

The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 



Overview

The Hydra-Matic 6T70 (MH2, MH4) and 6T75 (MY9, MH6) transmissions are part of GM's family of technically advanced, fuel-saving six-speed automatics designed to optimize efficiency while delivering exceptional smoothness and an excellent feeling of performance. Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth, however, is an overdrive ratio, which keeps the engine revolutions as low as possible for highway cruising, reducing engine friction losses and improving fuel economy.

Type: Six speed all-wheel-drive (AWD), electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch. All Wheel Drive model
Engine range: 3.6L
Maximum engine torque: 301 lb-ft (407 Nm)
Maximum gearbox torque: 380 lb-ft (515Nm) all gears
Gear ratios: MH6
First 4.48
Second 2.87
Third: 1.84
Fourth: 1.41
Fifth 1.00
Sixth 0.74
Reverse: 2.88
Final Drive Ratio: 3.16
Maximum input speed: Rev 5000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 6500 rpm
5-6 5798 rpm
Maximum validated gross vehicle weight: 2930 kg (6460 lbs)
Shifter Posistions: P, R, N, D, M, (DSC+/-) & L (MU/MD)
Case material: die cast aluminum
Shift pattern: 6 Variable Bleed Solenoids
Shift quality: 6 Variable Bleed Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 246mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI; 9986153; Spec:GMN10060
Transmission weight: wet: 104.4 - 104.7 kg
Fluid capacity (approximate): 9.0L (9.5 qt)
Bottom pan removal: NA
Pressure taps available: line pressure
Transfer design: three-axis design
Assembly sites: Warren, Mich.; Ramos Arizpe, Mexico
RPO Differences: MY9 - 2wd
MH6 - Awd
Applications: GMC Acadia
Buick Enclave
Chevrolet Traverse
Buick Enclave Engine
3.6L V-6 VVT DI
Chevrolet Traverse Engine
3.6L V-6 VVT DI
GMC Acadia Engine
3.6L V-6 VVT DI

6T40/6T45 Differences


To enable greater torque capacity, the 6T45 features a 1.25-inch-wide output chain, versus a 1-inch-wide chain in the 6T40. The input gear set of the 6T45 uses five pinion gears, versus four pinions for the 6T40. The case of the 6T45 is slightly larger to accommodate the larger chain system and includes enhanced case ribbing for additional strength.

On-Axis Design


The 6T40/6T45 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow mechanical control between shifts, but also take up more space and add components to the transmission. The 6T40/6T45 features "clutch-to-clutch" controls and advanced electronics to deliver precise shift timing and great driveability. Gear changes from second to sixth gear ratios are accomplished with clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, uses a freewheeling mechanisim, where the second gear clutch engages while the first gear one-way clutch spins freely upon release. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converters in the 6T40 (205 mm) and 6T45 (236 mm) use a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for underhood packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help isolate engine vibrations and provide smooth torque converter clutch apply and release operation.

"IX" Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimize hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides for increased pump suction pressure, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the helical gears are ground and honed to ensure precise dimensional control. With good dimensional control, the transmission operates with exceptional quietness.

 


 


HYDRA-MATIC 6T40 (MH8) SIX-SPEED AUTOMATIC

HYDRA-MATIC 6T40 (MH8) SIX-SPEED AUTOMATIC

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Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and driveability. Designed for FWD and AWD applications, they are used in many of GM's newest and most popular models. The 6T40 (MH8) and 6T45 (MH7, MHC) share many components. The 6T45 is rated for greater torque capacity due to specific component enhancements over the 6T40. Each is part of GM's family of technologically advanced, fuel-saving six-speed automatics.

Hydra-Matic 6T40 (MH8)  
Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp/kW ) 180 hp ( 134 kW )
Maximum engine torque: 177 lb-ft (240 Nm)
Maximum gearbox torque: 277 lb-ft (375 Nm) - All gears
Gear ratios: MH8
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 3.87
Maximum input speed: Rev 4000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 6000 rpm (corresponds to 4476 rpm in 6th after the shift is complete)
Maximum input speed in 6th: 4476 rpm
Maximum validated gross vehicle weight: 1996 kg (4400 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 82 kg (180.4 lb)
Fluid capacity (approximate): 7.77L (6.56 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Chevrolet Malibu & Cruze, Buick Regal & Verano
Buick Regal Engine
ECOTEC-2.4L I-4 VVT DI
Buick Verano
ECOTEC-2.4L I-4 VVT DI
Chevrolet Cruze Engine
1.4L DOHC I-4 Turbo
1.8L DOHC I-4
Chevrolet Sonic
1.4L DOHC I-4 Turbo
1.8L DOHC I-4
Chevrolet Malibu
ECOTEC-2.4L I-4 VVT

6T40/6T45 Differences


To enable greater torque capacity, the 6T45 features a 1.25-inch-wide output chain, versus a 1-inch-wide chain in the 6T40. The input gear set of the 6T45 uses five pinion gears, versus four pinions for the 6T40. The case of the 6T45 is slightly larger to accommodate the larger chain system and includes enhanced case ribbing for additional strength.

On-Axis Design


The 6T40/6T45 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow mechanical control between shifts, but also take up more space and add components to the transmission. The 6T40/6T45 features "clutch-to-clutch" controls and advanced electronics to deliver precise shift timing and great driveability. Gear changes from second to sixth gear ratios are accomplished with clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, uses a freewheeling mechanisim, where the second gear clutch engages while the first gear one-way clutch spins freely upon release. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converters in the 6T40 (205 mm) and 6T45 (236 mm) use a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for underhood packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help isolate engine vibrations and provide smooth torque converter clutch apply and release operation.

"IX" Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimize hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides for increased pump suction pressure, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the helical gears are ground and honed to ensure precise dimensional control. With good dimensional control, the transmission operates with exceptional quietness.

 


HYDRA-MATIC 6T40 (MHH) SIX-SPEED AUTOMATIC (eAssist)

Click image to enlarge


Overview

The special MHH eAssist version of the 6T40 transmission uses electrification to increase fuel economy. The added electric power provided by the eAssist system allows for higher gearing which improves steady state efficiency without compromising acceleration, performance or driveability. The eAssist system provides electric assistance at cruising speeds, allowing the driver to accelerate lightly or ascend mild grades and minimize transmission downshifting.

An auxiliary, electric oil pump is added to the 6T40 to keep the transmission launch clutch primed when the engine shuts off at a stop. That keeps the transmission ready to perform when the driver accelerates for a seamless, uncompromised driving experience.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch and an auxiliary, electric-driven transmission oil pump.
Maximum Engine power ( hp/kW ) 180 Hp (134 kW) (gas)
Maximum engine torque: 177 lb.-ft. (240 Nm) (gas)
Maximum gearbox torque: 277 lb.-ft (375 Nm) (gas)
Gear ratios: MHH
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 3.87
Maximum input speed: Rev 4000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 6000 rpm
Maximum validated gross vehicle weight: 2260 kg (4982 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 90 kg (198 lb)
Fluid capacity (approximate): 8.12L (6.86 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Buick Regal, Buick Lacrosse
Buick LaCrosse eAssist Engine
ECOTEC-2.4L VVT DI eAssist
Buick Regal eAssist
ECOTEC-2.4L VVT DI eAssist

6T40/6T45 Differences


To enable greater torque capacity, the 6T45 features a 1.25-inch-wide output chain, versus a 1-inch-wide chain in the 6T40. The input gear set of the 6T45 uses five pinion gears, versus four pinions for the 6T40. The case of the 6T45 is slightly larger to accommodate the larger chain system and includes enhanced case ribbing for additional strength.

On-Axis Design


The 6T40/6T45 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow mechanical control between shifts, but also take up more space and add components to the transmission. The 6T40/6T45 features "clutch-to-clutch" controls and advanced electronics to deliver precise shift timing and great driveability. Gear changes from second to sixth gear ratios are accomplished with clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, uses a freewheeling mechanisim, where the second gear clutch engages while the first gear one-way clutch spins freely upon release. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converters in the 6T40 (205 mm) and 6T45 (236 mm) use a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for underhood packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help isolate engine vibrations and provide smooth torque converter clutch apply and release operation.

"IX" Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimize hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides for increased pump suction pressure, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the helical gears are ground and honed to ensure precise dimensional control. With good dimensional control, the transmission operates with exceptional quietness.

 


HYDRA-MATIC 6T45 (MH7 FWD) SIX-SPEED AUTOMATIC

Click image to enlarge


Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and driveability. Designed for FWD and AWD applications, they are used in many of GM's newest and most popular models. The 6T40 (MH8) and 6T45 (MH7, MHC) share many components. The 6T45 is rated for greater torque capacity due to specific component enhancements over the 6T40. Each is part of GM's family of technologically advanced, fuel-saving six-speed automatics.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp/kW ) 215 hp ( 160 kW )
Maximum engine torque: 232 lb-ft (315 Nm)
Maximum gearbox torque: 314 lb-ft (425 Nm) - All gears
Gear ratios: MH7
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 2.89
Maximum input speed: Rev 7000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 7000 rpm
Maximum validated gross vehicle weight: 2200 kg (4850 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 84 kg (184.8 lb)
Fluid capacity (approximate): 8.12L (6.86 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Chevrolet Equinox
GMC Terrain
Chevrolet Captiva Sport
Chevrolet Captiva Sport Engine
ECOTEC-2.4L I-4 VVT DI
Chevrolet Equinox
ECOTEC-2.4L I-4 VVT DI
GMC Terrain Engine
ECOTEC-2.4L I-4 VVT DI

6T40/6T45 Differences


To enable greater torque capacity, the 6T45 features a 1.25-inch-wide output chain, versus a 1-inch-wide chain in the 6T40. The input gear set of the 6T45 uses five pinion gears, versus four pinions for the 6T40. The case of the 6T45 is slightly larger to accommodate the larger chain system and includes enhanced case ribbing for additional strength.

On-Axis Design


The 6T40/6T45 contains all of the gearing in line with the crankshaft centerline of the engine. The advantages of this layout translate to a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow mechanical control between shifts, but also take up more space and add components to the transmission. The 6T40/6T45 features "clutch-to-clutch" controls and advanced electronics to deliver precise shift timing and great driveability. Gear changes from second to sixth gear ratios are accomplished with clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, uses a freewheeling mechanisim, where the second gear clutch engages while the first gear one-way clutch spins freely upon release. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the need for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converters in the 6T40 (205 mm) and 6T45 (236 mm) use a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible, for underhood packaging advantages. The single-plate lock-up clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help isolate engine vibrations and provide smooth torque converter clutch apply and release operation.

"IX" Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimize hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides for increased pump suction pressure, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the helical gears are ground and honed to ensure precise dimensional control. With good dimensional control, the transmission operates with exceptional quietness.

 


HYDRA-MATIC 6T45 (MHC AWD) SIX-SPEED AUTOMATIC

Click image to enlarge


Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and driveability. Designed for FWD and AWD applications, they are used in many of GM's newest and most popular models. The 6T40 (MH8) and 6T45 (MH7, MHC) share many components. The 6T45 is rated for greater torque capacity due to specific component enhancements over the 6T40. Each is part of GM's family of technologically advanced, fuel-saving six-speed automatics.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp/kW ) 215 hp ( 160 kW )
Maximum engine torque: 232 lb-ft (315 Nm)
Maximum gearbox torque: 314 lb-ft (425 Nm) - All gears
Gear ratios: MHC
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 2.89
Maximum input speed: Rev 7000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 7000 rpm
Maximum validated gross vehicle weight: 2200 kg (4850 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 84 kg (184.8 lb)
Fluid capacity (approximate): 8.12L (6.86 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Chevrolet Equinox, GMC Terrain
Chevrolet Equinox Engine
ECOTEC-2.4L I-4 VVT DI
GMC Terrain Engine
ECOTEC-2.4L I-4 VVT DI

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T30 contains all of the gearing on the engine crankshaft centerline. The advantages of this layout enables a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow accurate timing between shifts, but also take up more space and add more components to the transmission. Through electronic controls, the clutch-to-clutch concept of the 6T30 delivers optimal shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the number of brake applies for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converter in the 6T30 uses a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible for packaging advantages. The single-plate converter clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help reduce engine vibrations and ensure smooth operation.

IX Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimizes hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides increased pump suction velocity, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure precise dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, allowing the transmission to operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 


2012 HYDRA-MATIC 6T30 (MH9) SIX-SPEED AUTOMATIC

Click image to enlarge


Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and the Hydra-Matic 6T30 transmission delivers on that promise. Designed for compact FWD applications, the 6T30 is part of GM's family of technologically advanced, fuel-saving six-speed automatics. Shared traits between the versions – and other Hydra-Matic six-speeds – reduce complexity, size and mass, including clutch-to-clutch operation that enables the six-speed to be packaged into approximately the same space of a four-speed automatic.

Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth gear, however, is an overdrive ratio, which keeps the engine revolutions lower for highway cruising, reducing engine friction losses and optimizing fuel economy.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp) 140 hp (gas) 95 hp (diesel)
Maximum engine torque: 175 Nm (gas) 200 Nm (diesel)
Maximum gearbox torque:  
Gear ratios: MH9
First 4.50
Second 2.90
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.70
Reverse: 2.94
Final Drive Ratio: 2.84
Maximum input speed: Rev 3000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 5880 rpm
Maximum input in 6th gear: 4364 rpm
Maximum validated gross vehicle weight: 1933 kg (4262 lbs)
Shifter Positions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 220mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 71.5 kg (157.6 lb)
Fluid capacity (approximate):  
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Chevrolet Sonic
Chevrolet Sonic Engine
1.8L DOHC I-4

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T50 contains all of the gearing on the engine crankshaft centerline. The advantages of this layout enables a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow accurate timing between shifts, but also take up more space and add more components to the transmission. Through electronic controls, the clutch-to-clutch concept of the 6T50 delivers optimal shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the number of brake applies for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converter in the 6T50 uses a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible for packaging advantages. The single-plate converter clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help reduce engine vibrations and ensure smooth operation.

IX Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimizes hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides increased pump suction velocity, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure precise dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, allowing the transmission to operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 


HYDRA-MATIC 6T50 (MHJ - AWD) SIX-SPEED AUTOMATIC

Click image to enlarge


Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and the Hydra-Matic 6T50 delivers on that promise. Designed for FWD and AWD applications, the 6T50 is part of GM's family of technologically advanced, fuel-saving six-speed automatics. Shared features between the versions – and other Hydra-Matic six-speeds – reduce complexity, size and mass. Clutch-to-clutch operation enables the six-speed to be packaged into approximately the same space of a four-speed automatic.

Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth gear is an overdrive ratio which lowers engine revolutions for quiet highway cruising, reducing engine friction losses and optimizing fuel economy.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp/kW ) 260 hp (194 kW) (Gas)
Maximum engine torque: 258 lb-ft.(350 Nm) (Gas)
Maximum gearbox torque:  
Gear ratios: MHJ
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 2.89
Maximum input speed: Rev 4000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 6000 rpm
Maximum validated gross vehicle weight: 2495 kg (5500 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 86.6 kg (191 lb)
Fluid capacity (approximate): 8.12L (6.86 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Chevrolet Captiva
Chevrolet Captiva Sport Engine
3.0L V-6 VVT DI

On-Axis Design


Instead of "folding" the transmission around the end of a transversely mounted engine, which has been one of the dominant GM transaxle design conventions, the 6T50 contains all of the gearing on the engine crankshaft centerline. The advantages of this layout enables a shorter overall vehicle length, more interior room and lower powertrain height.

Clutch-to-Clutch Shift Operation


Three planetary gearsets are used with three stationary clutches and two rotating clutches, which save space compared to freewheeling designs. Freewheeling mechanisms allow accurate timing between shifts, but also take up more space and add more components to the transmission. Through electronic controls, the clutch-to-clutch concept of the 6T50 delivers optimal shift timing.

Gear changes from second to sixth gear ratios are accomplished with a precise clutch-to-clutch action, where the clutch is engaged in one gear at exactly the same time it is released in another. The first-to-second upshift, however, is a freewheeling action, where the second gear clutch engages while the first gear one-way clutch spins freely. This allows a greater degree of smoothness at lower vehicle speeds.

Adaptive Shift Controls


Adaptive shift controls include automatic grade braking, which commands the transmission to remain in a lower gear if the vehicle is decelerating or coasting on a downgrade. This takes advantage of engine braking to prevent unwanted acceleration. This reduces the number of brake applies for the driver to brake during a hill descent. The control module receives input that monitors brake pedal usage, vehicle acceleration rate, throttle position, and even whether a trailer is connected to the vehicle.

Space-Saving Hyper-Elliptical Torque Converter


The torque converter in the 6T50 uses a single-plate lock-up clutch and features a "hyper-elliptical" oval cross-section shape. This design reduces the thickness of the torque converter, reducing the space it needs and keeping the overall width of the engine and transmission as narrow as possible for packaging advantages. The single-plate converter clutch uses GM's electronically controlled capacity clutch (ECCC) technology to help reduce engine vibrations and ensure smooth operation.

IX Gear Pump


A compact on-axis, fixed-displacement IX gear-type fluid pump provides hydraulic pressure for shifting and lubrication. The pump features an IX gear (Drive/Driven) with a machined crescent in the pocket to reduce internal leakage and optimizes hydraulic efficiency. The inlet jet nozzle feature in the IX gear-type pump provides increased pump suction velocity, which helps optimize noise and vibration characteristics.

Ground and Honed Gears


To minimize gear noise, as well as vibration, the transmissions' helical gears are ground and honed to ensure precise dimensions and tolerances. With closer tolerances, the gears are less prone to characteristic whining or humming, allowing the transmission to operate with exceptional quietness.

Unique Input Shaft Bushings


The input shaft requires no machining for grooves to contain fluid seals, which allows the shaft to retain maximum strength for its size and minimize cost.

 


HYDRA-MATIC 6T50 (MHK - FWD) SIX-SPEED AUTOMATIC

Click image to enlarge


Overview

Six-speed automatic transmissions are integral in GM's initiative to offer vehicles with excellent fuel economy and the Hydra-Matic 6T50 delivers on that promise. Designed for FWD and AWD applications, the 6T50 is part of GM's family of technologically advanced, fuel-saving six-speed automatics. Shared features between the versions – and other Hydra-Matic six-speeds – reduce complexity, size and mass. Clutch-to-clutch operation enables the six-speed to be packaged into approximately the same space of a four-speed automatic.

Because of the wide ratio spread, first gear is a very high ratio, which provides brisk acceleration from a stop. Sixth gear is an overdrive ratio which lowers engine revolutions for quiet highway cruising, reducing engine friction losses and optimizing fuel economy.

Type: Six speed front-wheel-drive, electronically controlled, automatic overdrive transaxle with an electronically controlled torque converter clutch.
Maximum Engine power ( hp/kW ) 260 hp (194 kW) (Gas)
Maximum engine torque: 258 lb-ft.(350 Nm) (Gas)
Maximum gearbox torque: 313 lb-ft. (425 Nm) (Gas)
Gear ratios: MHK
First 4.58
Second 2.96
Third: 1.91
Fourth: 1.45
Fifth 1.00
Sixth 0.75
Reverse: 2.94
Final Drive Ratio: 3.23
Maximum input speed: Rev 4000 rpm
1-2 7000 rpm
2-3 7000 rpm
3-4 7000 rpm
4-5 7000 rpm
5-6 6000 rpm
Maximum validated gross vehicle weight: 2495 kg (5500 lbs)
Shifter Posistions: P, R, N, D, M
Case material: die cast aluminum
Shift pattern: Variable Flow Solenoids
Shift quality: Variable Flow Solenoids
Torque converter clutch: Variable Bleed Solenoid
Converter size: 236mm (reference) (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: wet: 86.3 kg (190.3 lb)
Fluid capacity (approximate): 8.12L (6.86 kg)
Bottom pan removal: NA
Pressure taps available: Line Pressure
Transfer design: Two-axis design, Output Chain
Assembly sites: GMK (Korea), SGM (China), SLP (Mexico), TTO (Toledo).
Applications: Buick Regal CXL
Chevrolet Captiva
Buick Regal CXL Turbo Engine
3.0L V-6 VVT DI
Chevrolet Captiva Sport/td> Engine
ECOTEC-2.0L I-4 Turbo

Single Motor EV Driving


In this mode, the primary traction motor provides all propulsion at lower vehicle speeds and hard accelerations, drawing all of its energy from the battery. The ring gear is locked and the generator/motor is decoupled from both the engine and gear-set. The traction motor can use up to 111 kilowatts of power and deliver 273 pound-feet of smooth, direct torque to provide spirited off-the-line acceleration.

Two Motor EV Driving


As vehicle speed increases, the ring gear is unlocked and coupled to the generator/motor. This allows the two motors to work in tandem to provide blended output with higher electrical efficiency. Using the blended output of the slower running motors allowed the team to extract up to two extra miles of pure electric operating range in highway driving.

Single Motor Extended-Range Driving


Once the battery has reached its minimum state of charge, the 1.4-liter engine is coupled to the motor/generator via the third clutch. At lower speeds and hard accelerations the Volt is propelled by the traction motor alone with the ring gear locked. The engine-driven generator and battery provides electricity to the traction motor via the inverter. On an average basis, the engine-driven generator will maintain the battery at a minimum state of charge for extended range operation.

Since the most efficient way to charge the Volt's battery is to plug it in, the generator is only used to maintain minimum battery state of charge. If the battery is drawn down below the minimum level during acceleration or when mountain mode is engaged, the generator will charge the battery up to its minimum state of charge and then maintain it there.

Two Motor Extended-Range Combined Driving


The blended two motor electric propulsion strategy used at higher speeds in EV driving has also been adapted for extended-range driving. The clutches that connect the generator/motor to both the engine and the ring gear are engaged, combining the engine and both motors to drive the Volt via the planetary gear set. All of the propulsion energy is seamlessly blended via the planetary gear and sent to the final drive.

By seamlessly blending power from the engine and two electric motors, this sophisticated technology allows the Volt to achieve 10-15 percent better efficiency at highway speeds than would have been possible by using only the single traction motor. At the same time, the Volt always delivers a solid electric driving experience, even in extended range driving, by utilizing the large battery for full electric launches even during brisk accelerations.

 


Electric Drive Unit - MKA

Click image to enlarge


Overview

Unlike most battery electric vehicles, which use a single motor with a fixed reduction gear that steps down the motor speed to synchronize with the wheel speed, the Chevrolet Volt uses a unique electric drive unit to boost efficiency. The efficiency of any electric motor always drops off as it approaches its maximum rotational speed. The Volt drive unit consists of two motors, three clutches and a planetary gear set that improve overall efficiency by reducing the combined rotational speed of the electric motors. This configuration reduces battery drain at highway speeds, adding up to two miles of additional EV range.

The Volt's motors and gear-set are mounted in-line with the industry's first range-extending internal combustion engine. Two of the clutches are used to either lock the ring gear of the planetary gear-set or connect it to the generator/motor depending on the mode. The third clutch connects the internal combustion engine to the generator/motor to provide range extension capability.

Type: Electric drive unit with integrated electric motors
Maximum engine power: 62 kW @ 4800 rpm
Maximum engine torque: 126 Nm
Maximum gearbox torque: 370 Nm
Gear ratios: MHK
Final Drive Ratio: 2.16
Maximum Validated Weights: ( Target ) 1700 kg (3750 lb)
Shift-position quadrant: P,R,N,D,L
Case description: 3-piece
Case material: Die cast aluminum
Shift pattern: Continuously varible
Shift quality: Synchronous shifting
Individual Electric Motor Power Generator = 55 kW, Traction Motor = 111 kW
Individual Electric Motor Torque Traction Motor = 273 lb-ft / 370 Nm
Fluid type: DEXRON® VI
Transmission weight: Wet: 170kg ( 374lb )
Pressure taps available: Line Pressure
Assembly sites: GMPT Ramos, Mexico
Applications: Pure Electric Operation
Extended Range Electric Operation
Sport Mode
Mountain Mode
Vehicle Braking Energy Recovery via Electric Regeneration
Chevrolet Volt Engine
1.4L DOHC I-4

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (M10)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: LS3 426 hp
Maximum engine torque: 420 lb-ft ( 569 Nm )
Maximum gearbox torque: 430 lb-ft ( 580 Nm )
Gear ratios: M10
First: 3.01
Second: 2.07
Third: 1.43
Fourth: 1.00
Fifth: 0.84
Sixth: 0.57
Reverse: 3.28
Final Drive Ratio: 3.450 (rear axle ratio)
Maximum validated gross vehicle weight: 3860 lb ( 1755 kg )
Case material: Aluminum
Center distance: 85 mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 66.3 kg (146.2 lb )
Fluid capacity (approx.): Dry: 3.45L +/- 0.06L, ( 117 oz +/- 2 oz. )
Fluid capacity (approx): with cooler line Dry: 3.94L +/- 0.06L, ( 133 oz +/- 2 oz. ) with cooler line fill
Power take off: No
Applications: Chevrolet Camaro SS
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (MG9)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: LSA super charged 555hp
Maximum engine torque: 551 lb-ft ( 747 Nm )
Maximum gearbox torque: 560 lb-ft ( 760 Nm )
Gear ratios: MG9
First: 2.66
Second: 1.78
Third: 1.30
Fourth: 1.00
Fifth: 0.80
Sixth: 0.63
Reverse: 2.90
Final Drive Ratio: 3.730
Maximum validated gross vehicle weight: 4255 lb ( 1930 kg )
Case material: Aluminum
Center distance: 85 mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 65.8 kg (145.1 lb )
Fluid capacity (approximate): Dry: 3.8L +/- 0.06L (4.0 qt) 128 oz. +/- 2 oz, internal pump
Power take off: No
Applications: Cadillac CTS V
Chevrolet Camaro ZL1
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (ME2)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: 6.2L SC ( LS9 )
Maximum engine torque: 604 lb-ft ( 819 Nm )
Maximum gearbox torque: 650 lb-ft ( 881 Nm ) 1st-4th, 630 lb-ft ( 855 Nm ) 5th-6th
Gear ratios: ME2
First: 2.26
Second: 1.61
Third: 1.21
Fourth: 1.00
Fifth: 0.72
Sixth: 0.50
Reverse: 3.11
Final Drive Ratio: 3.42
Maximum validated gross vehicle weight: 4000 lb ( 1680 kg )
Case material: Aluminum
Center distance: 85mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 54.9 kg (121 lb )
Fluid capacity (approximate): Dry: 3.8L (4.0 qt) 117 oz.
Power take off: No
Applications: Corvette ZR1
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (MH3)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: 6.2L SC ( LS9 )
Maximum engine torque: 604 lb-ft ( 819 Nm )
Maximum gearbox torque: 650 lb-ft ( 881 Nm ) 1st-4th, 630 lb-ft ( 855 Nm ) 5th-6th
Gear ratios: MH3
First: 2.29
Second: 1.61
Third: 1.21
Fourth: 1.00
Fifth: 0.82
Sixth: 0.68
Reverse: 3.11
Final Drive Ratio: 3.42
Maximum validated gross vehicle weight: 4000 lb ( 1680 kg )
Case material: Aluminum
Center distance: 85mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 54.9 kg (121 lb )
Fluid capacity (approximate): Dry: 3.8L (4.0 qt) 117 oz.
Power take off: No
Applications: Corvette ZR1
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 


 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (MM6)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: 6.2L gas (LS3)
7.0L gas (LS7)
Maximum engine torque: 430 lb-ft ( 580 Nm )
470 lb-ft ( 637 Nm )
Maximum gearbox torque: 430 lb-ft ( 580 Nm )
500 lb-ft ( 678 Nm )
Gear ratios: MM6
First: 2.66
Second: 1.78
Third: 1.30
Fourth: 1.00
Fifth: 0.74
Sixth: 0.50
Reverse: 2.90
Final Drive Ratio: 3.42
Maximum validated gross vehicle weight: 4000 lb ( 1680 kg )
Case material: Aluminum
Center distance: 85mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 54.9 kg (121 lb ) 61.5kg
Fluid capacity (approximate): Dry: 3.8L (4.0 qt) 117 oz.
Power take off: No
Applications: Chevrolet Corvette
Chevrolet Corvette Z06
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Gearsets tailored to enhance the performance of specific applications


The Corvette Grand Sport uses the MZ6 version of the TR6060, with higher ratios in first, second and third gears than the MM6 version used in the base Corvette and Z06, as well as a lower-ratio fifth gear to increase the vehicle's top speed. Corvette ZR1 uses the MH3 version of the transmission with a unique gearset, which features the closest-ratio gearset designed to optimize on-track performance.

The MG9 variant for the Cadillac CTS-V has a similar gearset to the MZ6 in the Corvette Grand Sport, but the gears were redesigned to handle the supercharged 6.2L's (LSA) greater torque. A transmission pump is standard with the MG9 and a front bell was also incorporated into the front adaptor to improve powertrain bending strength. Both the MH3 of the Corvette ZR1 and the MG9 use a twin-plate clutch to handle their respective engines' high torque output. The M10 version used in the Camaro SS also features a transmission pump.

Second Gear Synchronizers Using Carbon Material


The change to carbon material on the second gear synchronizer will improve the durability of the synchronizer. Carbon also protects the synchronizer during WOT shifts with the wheels spinning. The shift feel improvements made in 2008 are refined further with the implementation of the carbon material.

Second Gear Synchronizer Design with Advanced and Asymmetric Teeth


Implementing advanced and asymmetric teeth on the second gear synchronizer system improves the shifting action of the transmission during cold temperatures. This is accomplished by the advanced and asymmetric teeth contacting the second gear dog ring in less distance and with increased stopping power. The shift feel is significantly improved in cold weather. This design also improves the warm shifting comfort.

S-Tube Transmission Pump Pick-Up


Some versions of the TR6060 incorporate a unique "S"-tube transmission fluid pump pick-up to maintain an acceptable fluid temperature during limit handling and on-track events. The "S" tube is lengthened to put the pick-up point farther rearward in the fluid sump; and secondly, the tube has an S-shape to put the pick-up location in the middle of the sump, rather than offset slightly to the left.

 



Overview

The Tremec TR6060's are the six-speed manual transmissions found in GM's highest-performing cars. Along with the capability to stand up to some of the highest-output V-8 engines in the industry, the TR6060 delivers a great driving feel, with short throws, smooth gear synchronization and great overall shift feel with little or no vibration.

Design features of the TR6060 include a combination of double-cone and triple-cone synchronizers on all gears. Synchronizers act like clutches to speed up or slow down a gear that is being shifted to. Double-cone synchronizers have two friction surfaces to effect this gear acceleration, and triple-cone synchronizers have three friction surfaces. The greater the friction surface, the easier the transmission is to shift.

Tremec TR6060 (MZ6)  
Type: Rear wheel drive, six-speed manual overdrive transmission
Engine range: 6.2L ( LS3 )
Maximum engine torque: 430 lb-ft ( 580 Nm )
Maximum gearbox torque: 430 lb-ft ( 580 Nm )
Gear ratios: MZ6
First: 2.97
Second: 2.07
Third: 1.43
Fourth: 1.00
Fifth: 0.71
Sixth: 0.56
Reverse: 3.28
Final Drive Ratio: 3.42
Maximum validated gross vehicle weight: 4000 lb ( 1680 kg )
Case material: Aluminum
Center distance: 85mm
Fluid type: Texaco ATF Type III 1863
Transmission weight: Wet: 54.9 kg (121 lb )
Fluid capacity (approximate): Dry: 3.8L (4.0 qt) 117 oz.
Power take off: No
Applications: Corvette Grand Sport Coupe and Convertible
Cadillac CTS-V Engine
"LSA" - 6.2L V-8
Chevrolet Camaro SS / Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Corvette / Corvette Grand Sport/ Corvette Z06 / Corvette ZR1
"LS3" - 6.2L V-8
"LS7" - 7.0L V-8
"LS9" - 6.2L V-8
"LS3" - 6.2L V-8

Greater fuel efficiency through reduced spin loss & improved lock-up operation


Hardware and controls reduce the transmission's "spin loss," which means more of the engine's power is channeled to the wheels, allowing the vehicle to do more work with less energy. A low-drag clutch packs helps minimize spin loss, while optimizing lube distribution throughout the transmission eliminates excess oil in spots to reduce spin loss. The Allison 1000's six-speed configuration also contributes to greater fuel economy, with lower engine speed on the highway.

Exhaust Brake System and Cruise Grade Braking


A smart exhaust brake system is a driver-selectable feature using the compression power of the 6.6L Duramax engine to improve vehicle control and reduce brake pad wear. When the exhaust brake is engaged in cruise mode, exhaust cruise grade braking will help the cruise control system maintain the desired vehicle speed when travelling downhill, keeping the driver from having to apply the brakes and exit cruise control to maintain speed. When the exhaust brake is engaged in non-cruise mode, the transmission and the exhaust brake deliver the correct amount of braking to assist in vehicle control, regardless of vehicle load.

Driver Shift Control


In addition to exhaust grade braking, the Allison 1000 offers driver shift control (DSC), which allows the driver to manually select and hold a desired gear to satisfy a variety of driving scenarios. The easy tap-up/tap-down shift control holds the desired gear, but also protects the engine by inhibiting downshifts when the engine speed is above allowable rpm limits.

Tow/Haul Mode


The driver-selectable tow/haul mode provides greater driver control and towing performance in certain conditions, such as steep grades. When engaged, shift schedules are optimized so that the system locks the torque converter earlier to minimize heat gain and to take greater advantage of engine braking when vehicle is traveling downhill.

Cab Warm-Up


A popular feature among customers in cold climates, the exclusive cab warm-up mode is offered with the Allison 1000. When engaged by the driver via the driver information center on the instrument panel, the engine speed is raised and the transmission increases the load on the engine, which allows the engine to produce heat more quickly and warm up the truck's interior faster.

 


ALLISON 1000 SIX-SPEED AUTOMATIC (MW7)

Click image to enlarge


Overview

With more than decade of durability behind it, the Allison 1000 is a proven and popular transmission among heavy-duty truck customers. It's strength handles the higher torque capability of the powerful 6.6L Duramax turbo diesel engine. It's designed to improve fuel economy and provide seamless operation of the exhaust brake system.

To match the increased torque output of the 6.6L Duramax diesel, the Allison 1000 has structural improvements that include increased strength for the input and main housings, a new, higher-capacity torque converter and increased clutch and shaft torque capabilities. The transmission handles class-leading input torque and supports the new heavy-duty pickups' increased GVWR.

Type: Six speed, rear-wheel-drive, electronically controlled, automatic, double overdrive transmission with torque converter clutch and park pawl
Engine range: 6.6L
Maximum Input Torque: 765 lb-ft
Maximum Input Power: 397 hp
Gear ratios: MW7
First: 3.10
Second: 1.81
Third: 1.41
Fourth: 1.00
Fifth: 0.71
Sixth: 0.61
Reverse: 4.49
Maximum shift speed: 3300 rpm
Maximum validated gross vehicle weight: GVW
12,000 lb - 3600 series
11,400 lb - 3500 dually series
9,900 lb - 3500 non-dually series
9,200 lb - 2500 HD series
GCW
23,500 lb - 3500 dually, 3600 series
22,000 lb - 3500 non-dually
22,000 lb - 2500HD
6-position quadrant: P,R,N,D,M,1
Case material: die cast aluminum
Shift pattern: (3) on/off solenoids
Shift quality: Variable bleed solenoid control / adaptive shifts
Torque converter clutch: Variable Bleed Solenoid Control
Converter size: 310mm (diameter of torque converter turbine)
Fluid type: DEXRON® VI
Transmission weight: dry: 150 kg (330 lb)
Fluid capacity (approximate): shallow pan: 12L (13 qt.) (dry)
Power take off: provision available
Pressure taps available: main pressure
Assembly sites: Baltimore, MD
Additional Features Tapshift Range Selection Mode
Grade Braking
Cruise Grade Braking
Tow/Haul Mode
Shift Stabilization
Adaptive Shift Controls
Heater Performance Mode
Low Traction Mode
Exhaust Grade Braking
Exhaust Cruise Grade Braking
Applications: Chevrolet Silverado and GMC Sierra 2500HD, 3500, 3600 Series
Chevrolet Silverado 2500HD/3500HD Engine
DURAMAX-6.6L V-8 Turbo
GMC Sierra/Sierra Denali 2500HD/3500HD Engine
DURAMAX-6.6L V-8 Turbo

Modular Design


The modular concept of the Hydra-Matic 6L45 centers on the desire for common components and manufacturing tooling for four different size variants of the six-speed family. All versions use three gearsets: a simple input planetary gearset and two output gearsets, one of which is a compound gearset with three pairs of two pinion gears on the output carrier, one pair meshing with the sun gear and the other with the ring gear.

Performance Algorithm Braking


Performance Algorithm Shifting is available on some applications. Performance Algorithm Shifting (PAS) monitors how assertively the driver is using engine output to determine at what engine speed to upshift or downshift.

Driver Shift Control


Driver Shift Control allows the driver to shift the transmission like a clutchless manual gearbox. Electronic safeguards prevent over-revving should the wrong gear position be accidentally selected.

Advanced Control System


Advances in transmission control modules allow them to exist reliably inside the transmission, where temperatures remain fairly constant compared to a body-mounted module. The transmission and module are assembled together, so no additional steps are necessary during vehicle assembly.

The 6L45's 32-bit transmission control module (TCM) monitors transmission performance and compensates for normal wear in components such as clutch plates, so transmission performance remains consistent for the life of the transmission.

 


HYDRA-MATIC 6L45 SIX-SPEED AUTOMATIC (MYA)

Click image to enlarge


Overview

The Hydra-Matic 6L45 (MYA) six-speed automatic transmission for rear- and all-wheel-drive vehicles is part of GM's family of fuel-saving, electronically controlled six-speed automatics The modular design of the 6L45 is shared with variants rated for different torque levels to accommodate various engines and vehicle applications. All versions share a unique output gearset configuration that enables it a wider range of ratios than a conventional planetary gearset automatic transmission. This allows the transmission to be tailored for optimal fuel economy while delivering excellent acceleration traits.

The wide overall ratio spread of 6.04:1 allows a "steep" first gear, as well as a very "tall" overdrive top gear for low-rpm highway cruising.

Type: six speed RWD / AWD, electronically controlled automatic overdrive transmission with torque converter clutch. Clutch-to-clutch architecture, with integral Electro / Hydraulic Controls Module
Maximum engine power: 278 bhp ( 208 kw )
Maximum engine torque: 258 lb-ft ( 350 Nm )
Maximum gearbox torque: 278 bhp ( 208 kw )
Gear ratios: MYA
First: 4.06
Second: 2.37
Third: 1.55
Fourth: 1.16
Fifth: 0.85
Sixth: 0.67
Reverse: 3.20
Maximum shift speed 7000 rpm
Maximum Validated Weights: ( Target ) GVW: 5620 lb ( 2549 kg ), GCVW: 9300 lb ( 4251kg )
7-position quadrant: P, R, N, D, X, X, X ( X = available calibratable range position )
Case description: "OEM 2-piece ( Bell, main case ).
GM - Bell + case + extension"
Case material: die cast aluminum
Shift pattern: (2) Three-way on/off solenoids
Shift quality: Five variable bleed solenoid
Torque converter clutch: Variable Bleed Solenoid ECCC
Converter size: 230,240,258 mm ( reference )
Fluid type: DEXRON® VI
Fluid capacity: 7.30 kg
Transmission weight: w/258mm converter wet: 77.75-78.16 kg ( 171-172 lb ) estimated
Pressure taps available: line pressure
Assembly sites: GMPT Strasbourg, France
Applications: Cadillac CTS Sedan, Coupe and Wagon
Chevrolet Caprice PPV
Cadillac SLS (China)
Outside OEM sales
Available Control Features: Multiple Shift Patterns ( Selectable )
Driver Shift Control ( Tap Up / Tap Down )
Enhanced Performance Algorithm Shifting ( PAS )
Selectable Tow / Haul Mode
Engine Torque Management On All Shifts
Altitude and Temperature Compensation
Adaptive Shift Time
Neutral Idle
Reverse Lockout
Automatic Grade Braking
Additional Features:  
OBDII / EOBD
Integral Electro/Hydraulic Controls Module ( Tehcm )
Control Interface Protocol - GMLAN
Cadillac CTS Sedan/Wagon (with Dual Exhaust) Engine
3.0L V-6 VVT DI
Cadillac CTS Sedan/Wagon
3.6L V-6 VVT DI
Chevrolet Caprice PPV Engine
3.6L V-6 VVT DI

Modular Design


The modular concept of the Hydra-Matic 6L50 centers on the desire for common components and manufacturing tooling for four different size variants of the six-speed family. All versions use three gearsets: a simple input planetary gearset and two output gearsets, one of which is a compound gearset with three pairs of two pinion gears on the output carrier, one pair meshing with the sun gear and the other with the ring gear.

Performance Algorithm Braking


Performance Algorithm Shifting is available on some applications. Performance Algorithm Shifting (PAS) monitors how assertively the driver is using engine output to determine at what engine speed to upshift or downshift.

Driver Shift Control


Driver Shift Control allows the driver to shift the transmission like a clutchless manual gearbox. Electronic safeguards prevent over-revving should the wrong gear position be accidentally selected.

Advanced Control System


Advances in transmission control modules allow them to exist reliably inside the transmission, where temperatures remain fairly constant compared to a body-mounted module. The transmission and module are assembled together, so no additional steps are necessary during vehicle assembly.

The 6L50's 32-bit transmission control module (TCM) monitors transmission performance and compensates for normal wear in components such as clutch plates, so transmission performance remains consistent for the life of the transmission.

 


HYDRA-MATIC 6L50 SIX-SPEED AUTOMATIC (MYB)

Click image to enlarge


Overview

The Hydra-Matic 6L50 (MYA) six-speed automatic transmission for rear- and all-wheel-drive vehicles is part of GM's family of fuel-saving, electronically controlled six-speed automatics The modular design of the 6L50 is shared with variants rated for different torque levels to accommodate various engines and vehicle applications. All versions share a unique output gearset configuration that enables it a wider range of ratios than a conventional planetary gearset automatic transmission. This allows the transmission to be tailored for optimal fuel economy while delivering excellent acceleration traits.

The wide overall ratio spread of 6.04:1 allows a "steep" first gear, as well as a very "tall" overdrive top gear for low-rpm highway cruising.

Type: six speed RWD / AWD, electronically controlled automatic overdrive transmission with torque converter clutch. Clutch-to-clutch architecture, with integral Electro / Hydraulic Controls Module
Maximum engine power: 315 bhp ( 235 kw )
Maximum engine torque: 332 lb-ft ( 450 Nm )
Maximum gearbox torque: 480 lb-ft ( 651Nm )
Gear ratios: MYB
First: 4.06
Second: 2.37
Third: 1.55
Fourth: 1.16
Fifth: 0.85
Sixth: 0.67
Reverse: 3.20
Maximum shift speed 7000 rpm
Maximum Validated Weights: ( Target ) GVW: 6613 lb ( 3000 kg ), GCVW: 12505 lb ( 5672kg )
7-position quadrant: P, R, N, D, X, X, X ( X = available calibratable range position )
Case description: 3-piece ( Bell, main, extension )
Case material: die cast aluminum
Shift pattern: (2) Three-way on/off solenoids
Shift quality: Five variable bleed solenoid
Torque converter clutch: Variable Bleed Solenoid ECCC
Converter size: 240, 258mm ( reference )
Fluid type: DEXRON® VI
Fluid capacity: w/258mm converter 9.1 kg
Transmission weight: w/258mm converter wet: 85-90 kg ( 187-198 lb ) estimated
Pressure taps available: line pressure
Assembly sites: GMPT Strasbourg, France
GMPT Toledo, OH
GMPT Silao, MX
Applications: Chevrolet Camaro Coupe and Convertible
Available Control Features: Multiple Shift Patterns ( Selectable )
Driver Shift Control ( Tap Up / Tap Down )
Enhanced Performance Algorithm Shifting ( PAS )
Selectable Tow / Haul Mode
Engine Torque Management On All Shifts
Altitude and Temperature Compensation
Adaptive Shift Time
Neutral Idle
Reverse Lockout
Automatic Grade Braking
Additional Features: OBDII / EOBD
Integral Electro/Hydraulic Controls Module ( Tehcm )
Control Interface Protocol - GMLAN
Chevrolet Camaro (with 3.6L V-6 VVT DI) Engine
3.6L V-6 VVT DI

Modular Design


The modular concept of the Hydra-Matic 6L80 centers on the desire for common components and manufacturing tooling for four different size variants of the six-speed family. All versions use three gearsets: a simple input planetary gearset and two output gearsets, one of which is a compound gearset with three pairs of two pinion gears on the output carrier, one pair meshing with the sun gear and the other with the ring gear.

Performance Algorithm Braking


Performance Algorithm Shifting is available on some applications. Performance Algorithm Shifting (PAS) monitors how assertively the driver is using engine output to determine at what engine speed to upshift or downshift.

Driver Shift Control


Driver Shift Control allows the driver to shift the transmission like a clutchless manual gearbox. Electronic safeguards prevent over-revving should the wrong gear position be accidentally selected.

Advanced Control System


Advances in transmission control modules allow them to exist reliably inside the transmission, where temperatures remain fairly constant compared to a body-mounted module. The transmission and module are assembled together, so no additional steps are necessary during vehicle assembly.

The 6L80's 32-bit transmission control module (TCM) monitors transmission performance and compensates for normal wear in components such as clutch plates, so transmission performance remains consistent for the life of the transmission.

 


 


 


HYDRA-MATIC 6L80 SIX-SPEED AUTOMATIC (MYC)

HYDRA-MATIC 6L80 SIX-SPEED AUTOMATIC (MYC)

HYDRA-MATIC 6L80 SIX-SPEED AUTOMATIC (MYC)

Click image to enlarge

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Overview

The Hydra-Matic 6L80 (MYA) six-speed automatic transmission for rear- and all-wheel-drive vehicles is part of GM's family of fuel-saving, electronically controlled six-speed automatics The modular design of the 6L80 is shared with variants rated for different torque levels to accommodate various engines and vehicle applications. All versions share a unique output gearset configuration that enables it a wider range of ratios than a conventional planetary gearset automatic transmission. This allows the transmission to be tailored for optimal fuel economy while delivering excellent acceleration traits.

The wide overall ratio spread of 6.04:1 allows a "steep" first gear, as well as a very "tall" overdrive top gear for low-rpm highway cruising.

Type: Six speed RWD / AWD, electronically controlled automatic overdrive transmission with torque converter clutch. Clutch-to-clutch architecture, with integral Electro / Hydraulic Controls Module
Maximum engine power: 469 bhp ( 349 kW )
Maximum engine torque: 439 lb-ft ( 595 Nm )
Maximum gearbox torque: 664 lb-ft ( 900 Nm )
Gear ratios: MYC
First: 4.03
Second: 2.36
Third: 1.53
Fourth: 1.15
Fifth: 0.85
Sixth: 0.67
Reverse: 3.06
Maximum shift speed 6500 rpm
Maximum Validated Weights: ( Target ) GVW: 8600 lb ( 3901 kg ), GCVW: 14000 lb ( 6350 kg )
7-position quadrant: P, R, N, D, X, X, X ( X = available calibratable range position )
Case description: 3-piece ( Bell, main, extension )
Case material: die cast aluminum
Shift pattern: (2) Three-way on/off solenoids
Shift quality: Five variable bleed solenoid
Torque converter clutch: Variable Bleed Solenoid ECCC
Converter size: 300mm ( reference )
Fluid type: DEXRON® VI
Fluid capacity: w/ 258 & 300mm converter 258mm: 9.7L ( 8.22kg ), 300mm: 11.9L ( 10.1kg )
Transmission weight: w/ 258 & 300mm converter 258mm: Wet: 94-96kg ( 207-211lb )
300mm: Wet: 102-104kg ( 225-229lb )
Pressure taps available: line pressure
Assembly Site: GMPT Toledo, OH
GMPT Silao, MX
Applications: Chevrolet Corvette
Chevrolet Camaro SS Coupe and Convertible
Chevrolet Avalanche
Chevrolet Silverado
Chevrolet Suburban
Chevrolet Tahoe
GMC Sierra
GMC Yukon, Yukon Xl
Cadillac Escalade, ESV and EXT
Chevrolet Caprice PPV
Available Control Features: Multiple Shift Patterns ( Selectable)
Driver Shift Control ( Tap Up / Tap Down )
Enhanced Performance Algorithm Shifting ( PAS )
Selectable Tow / Haul Mode
Engine Torque Management On All Shifts
Altitude and Temperature Compensation
Adaptive Shift Time
Neutral Idle
Reverse Lockout
Automatic Grade Braking
Additional Features: OBDII / EOBD
Integral Electro/Hydraulic Controls Module ( Tehcm )
Control Interface Protocol - GMLAN
Cadillac Escalade, ESV, EXT Engine
Vortec 6.2L V-8 VVT
Chevrolet Avalanche Engine
Vortec 5.3L V-8 VVT
Chevrolet Camaro SS
"L99" - 6.2L V-8
Chevrolet Caprice PPV
"L77"- 6.0L V-8
Chevrolet Corvette, Corvette Grand Sport
"LS3" - 6.2L V-8
Chevrolet Silverado LS, LT, LTZ
Vortec 6.2L V-8 VVT
Vortec 5.3L V-8 VVT
Chevrolet Suburban
Vortec 5.3L V-8 VVT
Chevrolet Tahoe
Vortec 5.3L V-8 VVT
GMC Sierra SL, SLE, SLT Engine
Vortec 6.2L V-8 VVT
Vortec 5.3L V-8 VVT
GMC Yukon Denali, Yukon XL Denali
Vortec 6.2L V-8 VVT

Modular Design


The modular concept of the Hydra-Matic 6L90 centers on the desire for common components and manufacturing tooling for four different size variants of the six-speed family. All versions use three gearsets: a simple input planetary gearset and two output gearsets, one of which is a compound gearset with three pairs of two pinion gears on the output carrier, one pair meshing with the sun gear and the other with the ring gear.

Performance Algorithm Braking


Performance Algorithm Shifting is available on some applications. Performance Algorithm Shifting (PAS) monitors how assertively the driver is using engine output to determine at what engine speed to upshift or downshift.

Driver Shift Control


Driver Shift Control allows the driver to shift the transmission like a clutchless manual gearbox. Electronic safeguards prevent over-revving should the wrong gear position be accidentally selected.

 


Advances in transmission control modules allow them to exist reliably inside the transmission, where temperatures remain fairly constant compared to a body-mounted module. The transmission and module are assembled together, so no additional steps are necessary during vehicle assembly.

The 6L90's 32-bit transmission control module (TCM) monitors transmission performance and compensates for normal wear in components such as clutch plates, so transmission performance remains consistent for the life of the transmission.

6L90 vs. 6L80


The 6L90 is a heavy-duty version of the 6L80 six-speed automatic, with a strengthened input gearset that has two additional pinion gears (six in total) and a strengthened output gearset that uses wider gears than the 6L80. Its flexibility extends to the clutches, where the 6L90 has one more clutch plate in each clutch than the 6L80 for heavy-duty applications. There is also a 6L90 version without the additional clutch plate to more closely match application requirements, where appropriate.

The 6L90 shares about 75 percent of the parts as the 6L80, although the case of the 6L90 is 35 mm longer than the 6L80 case. The 6L90's case also accommodates additional fasteners between the transmission and the transfer case for improved driveline noise/vibration performance.

 


HYDRA-MATIC 6L90 SIX-SPEED AUTOMATIC (MYD)

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Overview

The Hydra-Matic 6L90 (MYA) six-speed automatic transmission for rear- and all-wheel-drive vehicles is part of GM's family of fuel-saving, electronically controlled six-speed automatics The modular design of the 6L90 is shared with variants rated for different torque levels to accommodate various engines and vehicle applications. All versions share a unique output gearset configuration that enables it a wider range of ratios than a conventional planetary gearset automatic transmission. This allows the transmission to be tailored for optimal fuel economy while delivering excellent acceleration traits.

The wide overall ratio spread of 6.04:1 allows a "steep" first gear, as well as a very "tall" overdrive top gear for low-rpm highway cruising.

Type: six speed RWD / AWD, electronically controlled automatic overdrive transmission with torque converter clutch. Clutch-to-clutch architecture, with integral Electro / Hydraulic Controls Module
Maximum engine power: "452 bhp ( 337 kW ), Diesel: 300bhp ( 223kW ) - Truck
555 bhp ( 414 kW ) - Passenger car"
Maximum engine torque: "531 lb-ft ( 720 Nm ), Diesel: 520 lb-ft ( 705 Nm ) - Truck
550 lb-ft ( 746 Nm ) - Passenger car"
Maximum gearbox torque: 885 lb-ft ( 1200 Nm )
Gear ratios: MYD
First: 4.03
Second: 2.36
Third: 1.53
Fourth: 1.15
Fifth: 0.85
Sixth: 0.67
Reverse: 3.06
Maximum shift speed 6200 rpm
Maximum Validated Weights: ( Target ) GVW: 15000 lb ( 6803 kg ), GCVW: 21000 lb ( 9525 kg )
7-position quadrant: P, R, N, D, X, X, X ( X = available calibratable range position )
Case description: 3-piece ( Bell, main, extension )
Case material: die cast aluminum
Shift pattern: (2) Three-way on/off solenoids
Shift quality: Five variable bleed solenoid
Torque converter clutch: Variable Bleed Solenoid ECCC
Converter size: 300mm ( reference )
Fluid type: DEXRON® VI
Fluid capacity: w/ 300mm converter 300mm: 13.0L ( 10.8kg )
Transmission weight: w/ 300mm converter Wet: 109kg ( 240lb ) estimated
Pressure taps available: line pressure
Assembly Site: GMPT Toledo, OH
GMPT Silao, MX
Applications: Chevrolet Suburban
GMC Yukon XL
Chevrolet Silverado HD
GMC Sierra HD
Cadillac CTS-V
Chevrolet Express
Chevrolet Camaro ZL1
GMC Savana
Available Control Features: Multiple Shift Patterns ( Selectable )
Driver Shift Control ( Tap Up / Tap Down )
Enhanced Performance Algorithm Shifting ( PAS )
Selectable Tow / Haul Mode
Engine Torque Management On All Shifts
Altitude and Temperature Compensation
Adaptive Shift Time
Neutral Idle
Reverse Lockout
Automatic Grade Braking
Additional Features: OBDII / EOBD
Integral Electro/Hydraulic Controls Module ( Tehcm )
Control Interface Protocol - GMLAN
Cadillac CTS-V Sedan / Coupe / Wagon Engine
"LSA" - 6.2L V-8
Chevrolet Camaro ZL1 Engine
"LSA" - 6.2L V-8
Chevrolet Express 2500/3500 Engine
Vortec 4.8L V-8 VVT
Vortec 6.0L V-8 VVT
DURAMAX-6.6L V-8 Turbo
Chevrolet Silverado 2500HD/3500HD
Vortec 6.0L V-8 VVT
Chevrolet Suburban 2500
Vortec 6.0L V-8 VVT
GMC Savana 2500/3500 Engine
Vortec 4.8L V-8 VVT
Vortec 6.0L V-8 VVT
DURAMAX-6.6L V-8 Turbo
GMC Sierra 2500HD/3500HD
Vortec 6.0L V-8 VVT
GMC Yukon XL 2500
Vortec 6.0L V-8 VVT

One-Piece aluminum housing with separate composite bearing plate


The F17 manual transmission has a one-piece, aluminum housing with a separate composite bearing plate and integrates the differential within the compact and lightweight housing.

Lightweight two-shaft design


The two-shaft design of the transmission places all of the gears behind one another, with a housing extension that covers the fifth gear set.

Triple-cone synchronization


The synchromesh system for the gears uses triple-cone synchronizers for first and second gears, for enhanced low-gear engagement that manifests as smoothers and easier launch and shifting characteristics for the driver. All of the F17's forward gears and final drive are hard-machined for greater durability.

 


 


F17 FIVE-SPEED MANUAL TRANSMISSION

F17 FIVE-SPEED MANUAL TRANSMISSION

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Overview

General Motors' F17 5-speed is a robust yet compact five-speed manual transmission for front-wheel drive vehicles with a transversely mounted engine. Its design incorporates the axle differential for easier packaging in smaller vehicles. Premium features include triple-cone synchronizers for first and second gears and a new synchronizer system for a high-quality shift feel. All forward gears are synchronized. All of the forward gears and final drive in the differential are hard-machined for durability.

The F17 uses conventional gear oil and no maintenance is required under normal operating conditions. Fluid changes are recommended for severe duty. A hydraulic clutch eliminates adjustments throughout the lifespan of the transmission.

Type: Front wheel drive, 5 speed with integrated differential
Configuration: Transversal, two shaft
Engine range: FAM 1 Gen 3, 1.8L I4 - Gasoline
Maximum engine torque: 129 lb.-ft. (175Nm) (U18XFR)
Maximum gearbox torque: 140 lb.-ft. (190 Nm)
Center distance: 180mm
Gear ratios: M26
First: 3.73
Second: 2.14
Third: 1.41
Fourth: 1.12
Fifth: 0.89
Reverse: 3.31
Final Drive Ratio: 3.94 for 1.8Fam1 Sonic application
  All forward gears and final drive hard machined
Maximum validated gross vehicle weight: 2050kg (4960 lbs.)
Case material: aluminium, single piece housing with separate bearing plate
Fluid type: BOT 0402 -> MY12 r/c - BOT 303 mod (low viscosity)
Transmission weight: dry: 31.7kg
Fluid capacity: 1.38kg (1.6l)
Synchronization: 1st & 2nd: Triple Cone
3rd/4th/5th: Single Cone
All forward gears synchronized.
Clutch actuation: Hydraulic or mechanical clutch actuation
Whole Length 365 mm
Shifting System: rod or cable shift system optional
Assembly Site: Aspern; Austria
Applications: Chevrolet Sonic
Chevrolet Sonic Engine
1.8L DOHC I-4

 


M32 (MF3)

Click image to enlarge


Overview

The M32 manual transmission (MF3) is a front wheel drive, six-speed transmission and is part of the M20/32 manual transmission family. It is one of the manual transmissions used in GM's small cars. The M32 manual transmission family features a three-axis transverse layout, with fully synchronized gears and compact packaging. It features higher torque capacity with smooth-running performance.

The design features include triple-cone synchronizer on 1st and 2nd gears, double-cone synchronizers for 3rd and 4th. Single-cone synchronizers for 5th, 6th and reverse.

Type: Front wheel drive, six-speed manual transaxle
Configuration: Transversal, three shafts
Engine range: FAM 0 1.4L turbocharged - Gasoline
Maximum engine torque: 200Nm
Maximum gearbox torque: 320Nm; 1st/rev. gear 230Nm; 2nd gear 290Nm
Center distance: 197mm
Gear ratios: MF3
First: 4.273
Second: 2.158
Third: 1.302
Fourth: 0.959
Fifth: 0.744
Sixth: 0.614
Reverse: 3.818
Final Drive Ratio: 3.833
Maximum validated gross vehicle weight: 22.80kg (50lbs.)
Case material: alumnium, 3 piece housing
Fluid type: BOT 0402
Transmission weight: dry: 46,7 kg
Fluid capacity: 1.9L (2.0 qt)
Synchronization: 1st & 2nd: Triple Cone
Synchronization: 3rd/4th: Single Cone
Synchronization: 5th/6th/rev: Single Cone
Clutch actuation: Hydraulic clutch actuation
Whole Length: 334mm
Shifting System: cable shift system
Assembly Site: Aspern; Austria
Applications: Chevrolet Cruze
Chevrolet Cruze Engine
1.4L DOHC I-4 Turbo

 


Product Highlights

Click below for more information

M32 (MR5)

Click image to enlarge


Overview

The M32 manual transmission (MR5) is a front wheel drive, six-speed transmission and is part of the M20/32 manual transmission family. It is one of the manual transmissions used in GM's small cars. The M32 manual transmission family features a three-axis transverse layout, with fully synchronized gears and compact packaging. It features higher torque capacity with smooth-running performance.

The design features include triple-cone synchronizer on 1st and 2nd gears, double-cone synchronizers for 3rd and 4th. Single-cone synchronizers for 5th, 6th and reverse.

Type: front wheel drive, six-speed manual transmission
Configuration: Transversal, three shafts
Engine range: FAM0 1.4L-Turbo - Gasoline
Maximum engine torque: 200Nm
Maximum gearbox torque: 320Nm; 1st/rev. gear 230Nm; 2nd gear 290Nm
Center distance: 197mm
Gear ratios: MR5
First: 4.27
Second: 2.35
Third: 1.48
Fourth: 1.07
Fifth: 0.88
Sixth: 0.74
Reverse: 3.82
Final Drive Ratio: 3.83
Maximum validated gross vehicle weight: 22.80kg (50lbs.)
Case material: alumnium, 3 piece housing
Fluid type: BOT 0303-mod (low viscosity oil)
Transmission weight: dry: 46,7 kg
Fluid capacity: 1.9L (2.0 qt)
Synchronization: 1st & 2nd: Triple Cone
Synchronization: 3rd/4th: Single Cone
Synchronization: 5th/6th/rev: Single Cone
Clutch actuation: Hydraulic clutch actuation
Whole Length: 334mm
Shifting System: cable shift system
Assembly Site: Aspern; Austria
Applications: Chevrolet Cruze
Chevrolet Cruze Engine
1.4L DOHC I-4 Turbo

 


2012 F40-6 Manual Transmission (MR6)

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Overview

The F40 manual transmission (MR6) is a front wheel drive, six-speed transmission and is part of the F40 manual transmission family. It is one of the manual transmissions used in GM's small to mid-size cars. The F40 manual transmission family features a three-axis transverse layout, with fully synchronized gears and compact packaging. It features higher torque capacity with smooth-running performance.

The design features include triple-cone synchronizer on 1st and 2nd gears, double-cone synchronizers for 3re , 4th and reverse. Single-cone synchronizers for 5th and 6th.

Type: F40-6 FWD (AWD capable)
Max torque 400Nm
Torque limitations: 300Nm 1st=4,167, R=3,917
Torque limitations: 330Nm 1st=3,917, R=3,750
Torque limitations: 280Nm 1st=3,769/3,917 R=3,538/3,750
Torque limitations: 2nd gear: 400Nm (all)
Torque limitations: 4th gear: 400Nm (all)
Transmission Orientation: L (longitudinal), T( Transverse ) front wheel drive & transversal set up
Configuration 3-piece housing
No. of gears 6 + rev.
No. of shafts 3
Shift system (cable/rod) cable
Clutch actuation system (hydraulical/mechanical) hydraulic
Center distance Input/Differential F40: 197mm
Length 354mm (Epsilon1), 372mm (GMC)
Weight (dry): F40 (FWD): 54 kg; F40 (AWD): 55kg
Clutch size: 240mm and 250mm
Synchronization: 1st-2nd: 3 cone, 3rd-4th: 2 cone, 5th-6th: 1 cone, rev.:2 cone
Transmission fluid: BOT 402
Assembly site: Russelsheim, Germany
Applications:
Buick Regal
Buick Regal GS
Gearsets MR6
1st: 3.917
2nd 2.040
3rd 1.321
4th 0.954
5th 0.755
6th: 0.623
R: 3.750
Final Drives
GY6 3.762
Buick Regal CXL Engine
ECOTEC-2.0L I-4 Turbo
Buick Regal GS Engine
ECOTEC-2.0L I-4 Turbo

Unique "tailset" design


The tailset design reduces the inertia required by the synchronizers to match gearset speeds during an upshift or a downshift. That reduces the demand on the synchronizers, which in turn reduces the amount of effort by the driver to shift gears. The tailset design also reduces the length of the output shaft, which is typically the source of noise in a conventional manual transmission when the powertrain is idling in neutral.

Synchronized gears


All synchronizers, including a synchronized reverse gear, use brass material for their friction surfaces – a softer, more common material that is allowed by the reduced demands on the synchronizers. Clutch actuation is through a concentric release bearing, a common method of ensuring a linear actuation, which translates to a higher-quality pedal feel for the driver.

Low-vibration shift rail design


The shift rail inside the transmission is located near the top of the case, and attaches to the shifter through a small coupling. The design allows all shift efforts to be transmitted to the transmission rather than a portion derailed into the car's body.

 


2012 AISIN-WARNER AY6 FIVE-SPEED MANUAL (MV5)

Click image to enlarge


Overview

The Aisin AY6 (MV5) ratios allow even stepping between gears and are optimized to the performance characteristics of high performance vehicles. Premium features include a synchronized reverse gear and a lightweight case made of aluminum. Shift action and feel is light and precise, with short throws between gears.

The Aisin AY6's torque flow path, allows the gearsets to carry less torque and operate at a higher rpm compared to a conventional manual transmission, so the transmission can handle more torque than a similarly sized headset design. The countershaft of the AY6 remains a conventional design.

Type: Rear wheel drive, six-speed manual transmission
Engine range: 2.8L - 3.6L
Maximum engine torque: 370 Nm (273 lb-ft)
Maximum gearbox torque: 370 Nm (273 lb-ft)
Gear ratios: MV5
First: 4.48
Second: 2.58
Third: 1.68
Fourth: 1.19
Fifth: 1.00
Sixth: 0.75
Reverse: 3.96
Final Drive Ratio: 3.27
Maximum curb vehicle weight: 4026 lbs ( 1826 kg )
Case material: Alumnium
Center distance: 85mm
Fluid type: 75W90
Transmission weight: wet: 57.2 kg (126 lb)
Fluid capacity (approximate): 1.8L (1.9 qt)
Power take off: No
Applications: Chevrolet Camaro
Chevrolet Camaro (with 3.6L V-6 VVT DI) Engine
3.6L V-6 VVT DI
Cadillac CTS Coupe / Sedan / Sport Wagon (with 3.6L V-6 VVT DI) Engine
3.6L V-6 VVT DI

Unique "tailset" design


The tailset design reduces the inertia required by the synchronizers to match gearset speeds during an upshift or a downshift. That reduces the demand on the synchronizers, which in turn reduces the amount of effort by the driver to shift gears. The tailset design also reduces the length of the output shaft, which is typically the source of noise in a conventional manual transmission when the powertrain is idling in neutral.

Synchronized gears


All synchronizers, including a synchronized reverse gear, use brass material for their friction surfaces – a softer, more common material that is allowed by the reduced demands on the synchronizers. Clutch actuation is through a concentric release bearing, a common method of ensuring a linear actuation, which translates to a higher-quality pedal feel for the driver.

Low-vibration shift rail design


The shift rail inside the transmission is located near the top of the case, and attaches to the shifter through a small coupling. The design allows all shift efforts to be transmitted to the transmission rather than a portion derailed into the car's body.

 


2012 AISIN-WARNER AY6 FIVE-SPEED MANUAL (MV7)

Click image to enlarge


Overview

The Aisin AY6 (MV7) ratios allow even stepping between gears and are optimized to the performance characteristics of high performance vehicles. Premium features include a synchronized reverse gear and a lightweight case made of aluminum. Shift action and feel is light and precise, with short throws between gears.

The Aisin AY6's torque flow path, allows the gearsets to carry less torque and operate at a higher rpm compared to a conventional manual transmission, so the transmission can handle more torque than a similarly sized headset design. The countershaft of the AY6 remains a conventional design.

Type: Rear wheel drive, six-speed manual transmission
Engine range: 3.6L
Maximum engine torque: 370 Nm (273 lb-ft)
Maximum gearbox torque: 370 Nm (273 lb-ft)
Gear ratios: MV7
First: 4.16
Second: 2.51
Third: 1.69
Fourth: 1.27
Fifth: 1.00
Sixth: 0.75
Reverse: 3.67
Final Drive Ratio: 3.42
Maximum curb vehicle weight: 4202 lbs ( 1906 kg )
Case material: Alumnium
Center distance: 85mm
Fluid type: 75W90
Transmission weight: wet: 57.2 kg (126 lb)
Fluid capacity (approximate): 1.8L (1.9 qt)
Power take off: No
Applications: Cadillac CTS
Chevrolet Camaro (with 3.6L V-6 VVT DI) Engine
3.6L V-6 VVT DI
Cadillac CTS Coupe / Sedan / Sport Wagon (with 3.6L V-6 VVT DI) Engine
3.6L V-6 VVT DI

 


M32 (MZ0)

Click image to enlarge


Overview

The M32 manual transmission (MZ0) is a front wheel drive, six-speed transmission and is part of the M20/32 manual transmission family. It is one of the manual transmissions used in GM's small cars. The M32 manual transmission family features a three-axis transverse layout, with fully synchronized gears and compact packaging. It features higher torque capacity with smooth-running performance.

The design features include triple-cone synchronizer on 1st and 2nd gears, double-cone synchronizers for 3rd and 4th. Single-cone synchronizers for 5th, 6th and reverse.

Type: front wheel drive, six-speed manual transmission
Configuration: Transversal, three shafts
Engine range: FAM1 1.8L - Gasoline
Maximum engine torque: 170Nm
Maximum gearbox torque: 320Nm; 1st/rev. gear 260Nm; 2nd gear 290Nm
Center distance: 197mm
Gear ratios: MZ0
First: 3.82
Second: 2.16
Third: 1.48
Fourth: 1.07
Fifth: 0.88
Sixth: 0.74
Reverse: 3.55
Final Drive Ratio: 3.94
Maximum validated gross vehicle weight: 22.80kg (50lbs.)
Case material: alumnium, 3 piece housing
Fluid type: BOT 0402
Transmission weight: dry: 46,7 kg
Fluid capacity: 1.9L (2.0 qt)
Synchronization: 1st & 2nd: Triple Cone
Synchronization: 3rd/4th: Single Cone
Synchronization: 5th/6th/rev: Single Cone
Clutch actuation: Hydraulic clutch actuation
Whole Length: 334mm
Shifting System: cable shift system
Assembly Site: Aspern; Austria
Applications: Chevrolet Cruze
Chevrolet Cruze Engine
1.4L DOHC I-4 Turbo

 


M32 (MZ4)

Click image to enlarge


Overview

The M32 manual transmission (MZ4) is a front wheel drive, six-speed transmission and is part of the M20/32 manual transmission family. It is one of the manual transmissions used in GM's small cars. The M32 manual transmission family features a three-axis transverse layout, with fully synchronized gears and compact packaging. It features higher torque capacity with smooth-running performance.

The design features include triple-cone synchronizer on 1st and 2nd gears, double-cone synchronizers for 3rd and 4th. Single-cone synchronizers for 5th, 6th and reverse.

Type: front wheel drive, six-speed manual transmission
Configuration: Transversal, three shafts
Engine range: FAM0 1.4L-Turbo - Gasoline
Maximum engine torque: 200Nm
Maximum gearbox torque: 320Nm; 1st/rev. gear 260Nm; 2nd gear 290Nm
Center distance: 197mm
Gear ratios: MZ4
First: 3.82
Second: 2.05
Third: 1.30
Fourth: 0.96
Fifth: 0.74
Sixth: 0.61
Reverse: 3.55
Final Drive Ratio: 3.65
Maximum validated gross vehicle weight: 22.80kg (50lbs.)
Case material: alumnium, 3 piece housing
Fluid type: BOT 0303-mod (low viscosity oil)
Transmission weight: dry: 46,7 kg
Fluid capacity: 1.9L (2.0 qt)
Synchronization: 1st & 2nd: Triple Cone
Synchronization: 3rd/4th: Single Cone
Synchronization: 5th/6th/rev: Single Cone
Clutch actuation: Hydraulic clutch actuation
Whole Length: 334mm
Shifting System: cable shift system
Assembly Site: Aspern; Austria
Applications: Chevrolet Cruze
Chevrolet Sonic Engine
1.4L DOHC I-4 Turbo